Surface roughness prediction of thin-walled parts impacted by radial depth of cut variations during peripheral milling process

During the peripheral milling process, great transverse displacement vibrations of the thin-walled part are occurred under the acting of milling tool edge forcesdue to their low dynamic rigidity and the radial depth of cut ae variations. In this work, the main surface roughness parameters are evalua...

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Main Author: Sadredine Abainia
Format: Article
Language:English
Published: University of Belgrade - Faculty of Mechanical Engineering, Belgrade 2023-01-01
Series:FME Transactions
Subjects:
Online Access:https://scindeks-clanci.ceon.rs/data/pdf/1451-2092/2023/1451-20922303284S.pdf
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author Sadredine Abainia
author_facet Sadredine Abainia
author_sort Sadredine Abainia
collection DOAJ
description During the peripheral milling process, great transverse displacement vibrations of the thin-walled part are occurred under the acting of milling tool edge forcesdue to their low dynamic rigidity and the radial depth of cut ae variations. In this work, the main surface roughness parameters are evaluated for stable milling process conditions through maximum radial displacements determined by a theoretical method and a finite element (FE) computation utilizing numerical simulations. The cutting tooth edge forces are calculated along the effective part for each tooth tool engaged into part material in discrete spatial and time steps using flat-end mills. Finally, the radial displacements are confronted, which are close in magnitude and in profile shape trend. Therefore, the generated cutting tooth edge forces showed gradual stabilities while changing the parameter ae from 05 mm to 0.75 mm, respectively. Then, the parameters Ra and Rq contribute more to these stabilities than Rv.
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spelling doaj.art-e4b3442d89914e00be40d8e7955a669c2023-10-02T22:17:51ZengUniversity of Belgrade - Faculty of Mechanical Engineering, BelgradeFME Transactions1451-20922406-128X2023-01-0151328429710.5937/fme2303284S1451-20922303284SSurface roughness prediction of thin-walled parts impacted by radial depth of cut variations during peripheral milling processSadredine Abainia0Division Productique Robotique, Centre de Développement des Technologies Avancées (CDTA), Algiers, AlgeriaDuring the peripheral milling process, great transverse displacement vibrations of the thin-walled part are occurred under the acting of milling tool edge forcesdue to their low dynamic rigidity and the radial depth of cut ae variations. In this work, the main surface roughness parameters are evaluated for stable milling process conditions through maximum radial displacements determined by a theoretical method and a finite element (FE) computation utilizing numerical simulations. The cutting tooth edge forces are calculated along the effective part for each tooth tool engaged into part material in discrete spatial and time steps using flat-end mills. Finally, the radial displacements are confronted, which are close in magnitude and in profile shape trend. Therefore, the generated cutting tooth edge forces showed gradual stabilities while changing the parameter ae from 05 mm to 0.75 mm, respectively. Then, the parameters Ra and Rq contribute more to these stabilities than Rv.https://scindeks-clanci.ceon.rs/data/pdf/1451-2092/2023/1451-20922303284S.pdfthin-walled partcutting force tooth edgeradial depth of cut fluctuationfinite elementsurface roughness parameter
spellingShingle Sadredine Abainia
Surface roughness prediction of thin-walled parts impacted by radial depth of cut variations during peripheral milling process
FME Transactions
thin-walled part
cutting force tooth edge
radial depth of cut fluctuation
finite element
surface roughness parameter
title Surface roughness prediction of thin-walled parts impacted by radial depth of cut variations during peripheral milling process
title_full Surface roughness prediction of thin-walled parts impacted by radial depth of cut variations during peripheral milling process
title_fullStr Surface roughness prediction of thin-walled parts impacted by radial depth of cut variations during peripheral milling process
title_full_unstemmed Surface roughness prediction of thin-walled parts impacted by radial depth of cut variations during peripheral milling process
title_short Surface roughness prediction of thin-walled parts impacted by radial depth of cut variations during peripheral milling process
title_sort surface roughness prediction of thin walled parts impacted by radial depth of cut variations during peripheral milling process
topic thin-walled part
cutting force tooth edge
radial depth of cut fluctuation
finite element
surface roughness parameter
url https://scindeks-clanci.ceon.rs/data/pdf/1451-2092/2023/1451-20922303284S.pdf
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