Method for repairing steel crankshaft joints

The paper presents the results of a study aimed at ensuring the maintainability of crankshafts, as well as the importance of the need to restore worn crankshaft journals, an analysis of existing methods and an innovative method developed by the authors. The essence of which lies in the fact that eac...

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Main Authors: Tarasenko Boris, Dzjasheev Abdul-Mudalif, Markov Viktor, Zagidullin Ramil, Akhmetshin Stanislav, Yakushev Adel
Format: Article
Language:English
Published: EDP Sciences 2023-01-01
Series:E3S Web of Conferences
Online Access:https://www.e3s-conferences.org/articles/e3sconf/pdf/2023/80/e3sconf_etesd2023_04005.pdf
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author Tarasenko Boris
Dzjasheev Abdul-Mudalif
Markov Viktor
Zagidullin Ramil
Akhmetshin Stanislav
Yakushev Adel
author_facet Tarasenko Boris
Dzjasheev Abdul-Mudalif
Markov Viktor
Zagidullin Ramil
Akhmetshin Stanislav
Yakushev Adel
author_sort Tarasenko Boris
collection DOAJ
description The paper presents the results of a study aimed at ensuring the maintainability of crankshafts, as well as the importance of the need to restore worn crankshaft journals, an analysis of existing methods and an innovative method developed by the authors. The essence of which lies in the fact that each neck of the shaft is subjected to copper plating by contacting at the moment of rotation with a swab dipped in a solution of copper sulphate in water and in an electrolyte. Then, on each neck, plates obtained by rolling from a mixture of brass powder and powders of hard alloy materials (tungsten carbides, titanium, etc.) are mounted by wrapping around the neck, with layers of pasty flux from borax, brass powder, and soldering fat deposited on their surface. Further, with the help of a detachable inductor fixed in the tool holder of the machine, each neck is subjected to heating in turn. Moreover, when the inductor is turned on, a low frequency is first used to increase the depth of heating, and then the frequency increases.
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spelling doaj.art-e4c970b0caeb49d7b58a28d2c8472be62024-01-26T10:02:26ZengEDP SciencesE3S Web of Conferences2267-12422023-01-014430400510.1051/e3sconf/202344304005e3sconf_etesd2023_04005Method for repairing steel crankshaft jointsTarasenko Boris0Dzjasheev Abdul-Mudalif1Markov Viktor2Zagidullin Ramil3Akhmetshin Stanislav4Yakushev Adel5Kuban State Agrarian UniversityNorth-Caucasian State Academy, CherkesskHigher School of Technology and Energy, Saint-Petersburg State University of Industrial Technologies and DesignKazan Federal UniversityKazan Federal UniversityKazan Federal UniversityThe paper presents the results of a study aimed at ensuring the maintainability of crankshafts, as well as the importance of the need to restore worn crankshaft journals, an analysis of existing methods and an innovative method developed by the authors. The essence of which lies in the fact that each neck of the shaft is subjected to copper plating by contacting at the moment of rotation with a swab dipped in a solution of copper sulphate in water and in an electrolyte. Then, on each neck, plates obtained by rolling from a mixture of brass powder and powders of hard alloy materials (tungsten carbides, titanium, etc.) are mounted by wrapping around the neck, with layers of pasty flux from borax, brass powder, and soldering fat deposited on their surface. Further, with the help of a detachable inductor fixed in the tool holder of the machine, each neck is subjected to heating in turn. Moreover, when the inductor is turned on, a low frequency is first used to increase the depth of heating, and then the frequency increases.https://www.e3s-conferences.org/articles/e3sconf/pdf/2023/80/e3sconf_etesd2023_04005.pdf
spellingShingle Tarasenko Boris
Dzjasheev Abdul-Mudalif
Markov Viktor
Zagidullin Ramil
Akhmetshin Stanislav
Yakushev Adel
Method for repairing steel crankshaft joints
E3S Web of Conferences
title Method for repairing steel crankshaft joints
title_full Method for repairing steel crankshaft joints
title_fullStr Method for repairing steel crankshaft joints
title_full_unstemmed Method for repairing steel crankshaft joints
title_short Method for repairing steel crankshaft joints
title_sort method for repairing steel crankshaft joints
url https://www.e3s-conferences.org/articles/e3sconf/pdf/2023/80/e3sconf_etesd2023_04005.pdf
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AT zagidullinramil methodforrepairingsteelcrankshaftjoints
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