Novel Magnetic Circuit Topology of Linear Force Motor for High Energy Utilization of Permanent Magnet: Analytical Modelling and Experiment

The magnetic circuit of existing linear force motors does not consider the issue of energy utilization of permanent magnets, and the structure is complicated. To achieve high energy utilization and simplify the structure, this paper presents a novel magnetic circuit topology for the linear force mot...

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Main Authors: Bin Meng, Hao Xu, Bei Liu, Mingzhu Dai, Chenhang Zhu, Sheng Li
Format: Article
Language:English
Published: MDPI AG 2021-02-01
Series:Actuators
Subjects:
Online Access:https://www.mdpi.com/2076-0825/10/2/32
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author Bin Meng
Hao Xu
Bei Liu
Mingzhu Dai
Chenhang Zhu
Sheng Li
author_facet Bin Meng
Hao Xu
Bei Liu
Mingzhu Dai
Chenhang Zhu
Sheng Li
author_sort Bin Meng
collection DOAJ
description The magnetic circuit of existing linear force motors does not consider the issue of energy utilization of permanent magnets, and the structure is complicated. To achieve high energy utilization and simplify the structure, this paper presents a novel magnetic circuit topology for the linear force motors of electro-hydraulic servo-proportional valves. In order to rapidly and accurately calculate the static characteristics of the force motor, an analytical model is established by using the equivalent magnetic circuit method. The model comprehensively considers the magnetic leakage effect, edge effect, and permeability nonlinearity. A prototype of the force motor is designed and manufactured, and a special experimental platform is built. The prototype force motor has a linear force-displacement characteristic and the output force increases with the increase of the excitation currents, which can reach about 41 N at 2 A. This indicates that it is suitable as an electro-mechanical converter for electro-hydraulic servo-proportional valves. Moreover, the analytical model is used to perform parameter optimization and calculate the magnetic flux density in the working air gap and the force-displacement characteristics under different excitation currents. The results are in good agreement with the electromagnetic field finite element simulation and experimental results. They indicate that the analytical model can rapidly and accurately predict the static characteristics of the force motor. The research work provides good reference means for the design of magnetic circuit topology with consideration of the high energy utilization of permanent magnets, and also the accurate analytical modeling of valve electro-mechanical converters.
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spelling doaj.art-e4e835d1e08c4db5ae7cb8f757fa00b02023-12-11T17:02:59ZengMDPI AGActuators2076-08252021-02-011023210.3390/act10020032Novel Magnetic Circuit Topology of Linear Force Motor for High Energy Utilization of Permanent Magnet: Analytical Modelling and ExperimentBin Meng0Hao Xu1Bei Liu2Mingzhu Dai3Chenhang Zhu4Sheng Li5College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, ChinaCollege of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, ChinaCollege of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, ChinaCollege of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, ChinaCollege of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, ChinaCollege of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310023, ChinaThe magnetic circuit of existing linear force motors does not consider the issue of energy utilization of permanent magnets, and the structure is complicated. To achieve high energy utilization and simplify the structure, this paper presents a novel magnetic circuit topology for the linear force motors of electro-hydraulic servo-proportional valves. In order to rapidly and accurately calculate the static characteristics of the force motor, an analytical model is established by using the equivalent magnetic circuit method. The model comprehensively considers the magnetic leakage effect, edge effect, and permeability nonlinearity. A prototype of the force motor is designed and manufactured, and a special experimental platform is built. The prototype force motor has a linear force-displacement characteristic and the output force increases with the increase of the excitation currents, which can reach about 41 N at 2 A. This indicates that it is suitable as an electro-mechanical converter for electro-hydraulic servo-proportional valves. Moreover, the analytical model is used to perform parameter optimization and calculate the magnetic flux density in the working air gap and the force-displacement characteristics under different excitation currents. The results are in good agreement with the electromagnetic field finite element simulation and experimental results. They indicate that the analytical model can rapidly and accurately predict the static characteristics of the force motor. The research work provides good reference means for the design of magnetic circuit topology with consideration of the high energy utilization of permanent magnets, and also the accurate analytical modeling of valve electro-mechanical converters.https://www.mdpi.com/2076-0825/10/2/32linear force motormagnetic circuit topologyenergy utilizationanalytical modeling
spellingShingle Bin Meng
Hao Xu
Bei Liu
Mingzhu Dai
Chenhang Zhu
Sheng Li
Novel Magnetic Circuit Topology of Linear Force Motor for High Energy Utilization of Permanent Magnet: Analytical Modelling and Experiment
Actuators
linear force motor
magnetic circuit topology
energy utilization
analytical modeling
title Novel Magnetic Circuit Topology of Linear Force Motor for High Energy Utilization of Permanent Magnet: Analytical Modelling and Experiment
title_full Novel Magnetic Circuit Topology of Linear Force Motor for High Energy Utilization of Permanent Magnet: Analytical Modelling and Experiment
title_fullStr Novel Magnetic Circuit Topology of Linear Force Motor for High Energy Utilization of Permanent Magnet: Analytical Modelling and Experiment
title_full_unstemmed Novel Magnetic Circuit Topology of Linear Force Motor for High Energy Utilization of Permanent Magnet: Analytical Modelling and Experiment
title_short Novel Magnetic Circuit Topology of Linear Force Motor for High Energy Utilization of Permanent Magnet: Analytical Modelling and Experiment
title_sort novel magnetic circuit topology of linear force motor for high energy utilization of permanent magnet analytical modelling and experiment
topic linear force motor
magnetic circuit topology
energy utilization
analytical modeling
url https://www.mdpi.com/2076-0825/10/2/32
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