Framework for Holistic Online Optimization of Milling Machine Conditions to Enhance Machine Efficiency and Sustainability

This study addresses the challenge of the optimization of milling in industrial production, focusing on developing and applying a novel framework for optimising manufacturing processes. Recognising a gap in current methods, the research primarily targets the underutilisation of advanced data analysi...

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Main Authors: Alexander Bott, Simon Anderlik, Robin Ströbel, Jürgen Fleischer, Andreas Worthmann
Format: Article
Language:English
Published: MDPI AG 2024-02-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/12/3/153
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author Alexander Bott
Simon Anderlik
Robin Ströbel
Jürgen Fleischer
Andreas Worthmann
author_facet Alexander Bott
Simon Anderlik
Robin Ströbel
Jürgen Fleischer
Andreas Worthmann
author_sort Alexander Bott
collection DOAJ
description This study addresses the challenge of the optimization of milling in industrial production, focusing on developing and applying a novel framework for optimising manufacturing processes. Recognising a gap in current methods, the research primarily targets the underutilisation of advanced data analysis and machine learning techniques in industrial settings. The proposed framework integrates these technologies to refine machining parameters more effectively than conventional approaches. The research method involved the development of the framework for the realisation and analysis of measurement data from milling machines, focusing on six machine parts and employing a machine learning system for optimization and evaluation. The developed and realised framework in the form of a software demonstrator showed its applicability in different experiments. This research enables easy deployment of data-driven techniques for sustainable industrial practices, highlighting the potential of this framework for transforming manufacturing processes.
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spelling doaj.art-e4f67142cf3d4885bb5d9711965153fc2024-03-27T13:51:47ZengMDPI AGMachines2075-17022024-02-0112315310.3390/machines12030153Framework for Holistic Online Optimization of Milling Machine Conditions to Enhance Machine Efficiency and SustainabilityAlexander Bott0Simon Anderlik1Robin Ströbel2Jürgen Fleischer3Andreas Worthmann4wbk Institute of Production Science, Karlsruhe Institute of Technology (KIT), Kaiserstraße 12, 76131 Karlsruhe, Germanywbk Institute of Production Science, Karlsruhe Institute of Technology (KIT), Kaiserstraße 12, 76131 Karlsruhe, Germanywbk Institute of Production Science, Karlsruhe Institute of Technology (KIT), Kaiserstraße 12, 76131 Karlsruhe, Germanywbk Institute of Production Science, Karlsruhe Institute of Technology (KIT), Kaiserstraße 12, 76131 Karlsruhe, GermanyInstitute for Control Engineering of Machine Tools and Manufacturing Units (ISW), University of Stuttgart, Seidenstrasse 36, 70174 Stuttgart, GermanyThis study addresses the challenge of the optimization of milling in industrial production, focusing on developing and applying a novel framework for optimising manufacturing processes. Recognising a gap in current methods, the research primarily targets the underutilisation of advanced data analysis and machine learning techniques in industrial settings. The proposed framework integrates these technologies to refine machining parameters more effectively than conventional approaches. The research method involved the development of the framework for the realisation and analysis of measurement data from milling machines, focusing on six machine parts and employing a machine learning system for optimization and evaluation. The developed and realised framework in the form of a software demonstrator showed its applicability in different experiments. This research enables easy deployment of data-driven techniques for sustainable industrial practices, highlighting the potential of this framework for transforming manufacturing processes.https://www.mdpi.com/2075-1702/12/3/153machine toolsonline optimizationenergy efficiencytool wearsurface qualityasset administration shell
spellingShingle Alexander Bott
Simon Anderlik
Robin Ströbel
Jürgen Fleischer
Andreas Worthmann
Framework for Holistic Online Optimization of Milling Machine Conditions to Enhance Machine Efficiency and Sustainability
Machines
machine tools
online optimization
energy efficiency
tool wear
surface quality
asset administration shell
title Framework for Holistic Online Optimization of Milling Machine Conditions to Enhance Machine Efficiency and Sustainability
title_full Framework for Holistic Online Optimization of Milling Machine Conditions to Enhance Machine Efficiency and Sustainability
title_fullStr Framework for Holistic Online Optimization of Milling Machine Conditions to Enhance Machine Efficiency and Sustainability
title_full_unstemmed Framework for Holistic Online Optimization of Milling Machine Conditions to Enhance Machine Efficiency and Sustainability
title_short Framework for Holistic Online Optimization of Milling Machine Conditions to Enhance Machine Efficiency and Sustainability
title_sort framework for holistic online optimization of milling machine conditions to enhance machine efficiency and sustainability
topic machine tools
online optimization
energy efficiency
tool wear
surface quality
asset administration shell
url https://www.mdpi.com/2075-1702/12/3/153
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