Balanced Mechanical and Tribological Performance of High-Frequency-Sintered Al-SiC Achieved via Innovative Milling Route—Experimental and Theoretical Study

In this study, Al-SiC nanocomposite was fabricated via powder metallurgy route using different innovative high-energy ball-milling techniques (HEBM). The powder mixture was consolidated using high-frequency induction heat sintering process (HFIHS). With the aim of studying the physical, mechanical,...

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Main Authors: Ahmed Fouly, Saud M. Almotairy, Muhammad Omer Aijaz, Hamad F. Alharbi, Hany S. Abdo
Format: Article
Language:English
Published: MDPI AG 2021-06-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/11/6/700
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author Ahmed Fouly
Saud M. Almotairy
Muhammad Omer Aijaz
Hamad F. Alharbi
Hany S. Abdo
author_facet Ahmed Fouly
Saud M. Almotairy
Muhammad Omer Aijaz
Hamad F. Alharbi
Hany S. Abdo
author_sort Ahmed Fouly
collection DOAJ
description In this study, Al-SiC nanocomposite was fabricated via powder metallurgy route using different innovative high-energy ball-milling techniques (HEBM). The powder mixture was consolidated using high-frequency induction heat sintering process (HFIHS). With the aim of studying the physical, mechanical, and tribological performance of the fabricated nanocomposites. Relative density, hardness, compressive yield strength, Young’s modulus, toughness, elongation, specific wear rate and coefficient of friction were experimentally investigated. A finite element model for the frictional process was built to find out the distribution of contact stresses as result of samples sliding. It was found that the highest the energy of the milling, the more improvement in the mechanical and tribological performance could significantly achieved due to the homogeneous distribution and the excellent bonding effect of the composite. In addition, field emission scanning electron microscope was used for studying the sliding surface morphology in order to explicate the mechanism of the dry wear process.
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spelling doaj.art-e4fa33979a904bf9b2df72130d5faea72023-11-22T00:42:14ZengMDPI AGCrystals2073-43522021-06-0111670010.3390/cryst11060700Balanced Mechanical and Tribological Performance of High-Frequency-Sintered Al-SiC Achieved via Innovative Milling Route—Experimental and Theoretical StudyAhmed Fouly0Saud M. Almotairy1Muhammad Omer Aijaz2Hamad F. Alharbi3Hany S. Abdo4Department of Production Engineering and Mechanical Design, Faculty of Engineering, Minia University, Minia 61519, EgyptCenter of Excellence for Research in Engineering Materials (CEREM), King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaCenter of Excellence for Research in Engineering Materials (CEREM), King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaMechanical Engineering Department, King Saud University, P.O. Box 800, Al-Riyadh 11421, Saudi ArabiaCenter of Excellence for Research in Engineering Materials (CEREM), King Saud University, P.O. Box 800, Riyadh 11421, Saudi ArabiaIn this study, Al-SiC nanocomposite was fabricated via powder metallurgy route using different innovative high-energy ball-milling techniques (HEBM). The powder mixture was consolidated using high-frequency induction heat sintering process (HFIHS). With the aim of studying the physical, mechanical, and tribological performance of the fabricated nanocomposites. Relative density, hardness, compressive yield strength, Young’s modulus, toughness, elongation, specific wear rate and coefficient of friction were experimentally investigated. A finite element model for the frictional process was built to find out the distribution of contact stresses as result of samples sliding. It was found that the highest the energy of the milling, the more improvement in the mechanical and tribological performance could significantly achieved due to the homogeneous distribution and the excellent bonding effect of the composite. In addition, field emission scanning electron microscope was used for studying the sliding surface morphology in order to explicate the mechanism of the dry wear process.https://www.mdpi.com/2073-4352/11/6/700metal matrix compositesball millingwearadvanced sinteringtribological performance
spellingShingle Ahmed Fouly
Saud M. Almotairy
Muhammad Omer Aijaz
Hamad F. Alharbi
Hany S. Abdo
Balanced Mechanical and Tribological Performance of High-Frequency-Sintered Al-SiC Achieved via Innovative Milling Route—Experimental and Theoretical Study
Crystals
metal matrix composites
ball milling
wear
advanced sintering
tribological performance
title Balanced Mechanical and Tribological Performance of High-Frequency-Sintered Al-SiC Achieved via Innovative Milling Route—Experimental and Theoretical Study
title_full Balanced Mechanical and Tribological Performance of High-Frequency-Sintered Al-SiC Achieved via Innovative Milling Route—Experimental and Theoretical Study
title_fullStr Balanced Mechanical and Tribological Performance of High-Frequency-Sintered Al-SiC Achieved via Innovative Milling Route—Experimental and Theoretical Study
title_full_unstemmed Balanced Mechanical and Tribological Performance of High-Frequency-Sintered Al-SiC Achieved via Innovative Milling Route—Experimental and Theoretical Study
title_short Balanced Mechanical and Tribological Performance of High-Frequency-Sintered Al-SiC Achieved via Innovative Milling Route—Experimental and Theoretical Study
title_sort balanced mechanical and tribological performance of high frequency sintered al sic achieved via innovative milling route experimental and theoretical study
topic metal matrix composites
ball milling
wear
advanced sintering
tribological performance
url https://www.mdpi.com/2073-4352/11/6/700
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