Hydrothermal corrosion of PVD and cold spray Cr-coatings on Zircaloy-4 in hydrogenated and oxygenated LWR coolant environments

Accident tolerant fuel (ATF) are currently being developed as part of an international effort to modify or replace zirconium-based cladding materials in light water reactors. The main objective of ATF cladding materials is to improve fuel reliability and safety during accident scenarios. Thus, these...

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Main Authors: Rajnikant V. Umretiya, Michael Worku, Hamdy Abouelella, Wanming Zhang, Raul B. Rebak, Andrew K. Hoffman, Jessika V. Rojas
Format: Article
Language:English
Published: Elsevier 2023-12-01
Series:Nuclear Materials and Energy
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2352179123001588
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author Rajnikant V. Umretiya
Michael Worku
Hamdy Abouelella
Wanming Zhang
Raul B. Rebak
Andrew K. Hoffman
Jessika V. Rojas
author_facet Rajnikant V. Umretiya
Michael Worku
Hamdy Abouelella
Wanming Zhang
Raul B. Rebak
Andrew K. Hoffman
Jessika V. Rojas
author_sort Rajnikant V. Umretiya
collection DOAJ
description Accident tolerant fuel (ATF) are currently being developed as part of an international effort to modify or replace zirconium-based cladding materials in light water reactors. The main objective of ATF cladding materials is to improve fuel reliability and safety during accident scenarios. Thus, these materials should perform comparable to or better than the current zirconium alloy. One of the ATF concepts explores modifying standard Zircaloy cladding by coating their outer surface. In this study, surface-modified Zr-4 is produced by depositing a protective coating of chromium through two different coating techniques, Physical Vapor Deposition (PVD) and Cold Spray (CS). The coated specimens were tested at ∼300 °C in out-of-pile autoclaves simulating Boiling Water Reactor (BWR) conditions. Results show that after one month of immersion, Cr-coated Zr-4 evidenced a small mass gain in hydrogenated environments. However, both types of coated specimens showed significant coating degradation and mass loss in oxygenated environments.
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spelling doaj.art-e58d16e12e664e63bdc9211bddaa0f1d2023-12-07T05:28:52ZengElsevierNuclear Materials and Energy2352-17912023-12-0137101519Hydrothermal corrosion of PVD and cold spray Cr-coatings on Zircaloy-4 in hydrogenated and oxygenated LWR coolant environmentsRajnikant V. Umretiya0Michael Worku1Hamdy Abouelella2Wanming Zhang3Raul B. Rebak4Andrew K. Hoffman5Jessika V. Rojas6GE Research, Schenectady, NY 12309, USA; Corresponding authors.GE Research, Schenectady, NY 12309, USAGE Research, Schenectady, NY 12309, USAGE Research, Schenectady, NY 12309, USAGE Research, Schenectady, NY 12309, USAGE Research, Schenectady, NY 12309, USAVirginia Commonwealth University, Richmond, VA 23284, USA; Corresponding authors.Accident tolerant fuel (ATF) are currently being developed as part of an international effort to modify or replace zirconium-based cladding materials in light water reactors. The main objective of ATF cladding materials is to improve fuel reliability and safety during accident scenarios. Thus, these materials should perform comparable to or better than the current zirconium alloy. One of the ATF concepts explores modifying standard Zircaloy cladding by coating their outer surface. In this study, surface-modified Zr-4 is produced by depositing a protective coating of chromium through two different coating techniques, Physical Vapor Deposition (PVD) and Cold Spray (CS). The coated specimens were tested at ∼300 °C in out-of-pile autoclaves simulating Boiling Water Reactor (BWR) conditions. Results show that after one month of immersion, Cr-coated Zr-4 evidenced a small mass gain in hydrogenated environments. However, both types of coated specimens showed significant coating degradation and mass loss in oxygenated environments.http://www.sciencedirect.com/science/article/pii/S2352179123001588Accident tolerant fuelCr-coated Zr-4CorrosionSEM/EDSXRD
spellingShingle Rajnikant V. Umretiya
Michael Worku
Hamdy Abouelella
Wanming Zhang
Raul B. Rebak
Andrew K. Hoffman
Jessika V. Rojas
Hydrothermal corrosion of PVD and cold spray Cr-coatings on Zircaloy-4 in hydrogenated and oxygenated LWR coolant environments
Nuclear Materials and Energy
Accident tolerant fuel
Cr-coated Zr-4
Corrosion
SEM/EDS
XRD
title Hydrothermal corrosion of PVD and cold spray Cr-coatings on Zircaloy-4 in hydrogenated and oxygenated LWR coolant environments
title_full Hydrothermal corrosion of PVD and cold spray Cr-coatings on Zircaloy-4 in hydrogenated and oxygenated LWR coolant environments
title_fullStr Hydrothermal corrosion of PVD and cold spray Cr-coatings on Zircaloy-4 in hydrogenated and oxygenated LWR coolant environments
title_full_unstemmed Hydrothermal corrosion of PVD and cold spray Cr-coatings on Zircaloy-4 in hydrogenated and oxygenated LWR coolant environments
title_short Hydrothermal corrosion of PVD and cold spray Cr-coatings on Zircaloy-4 in hydrogenated and oxygenated LWR coolant environments
title_sort hydrothermal corrosion of pvd and cold spray cr coatings on zircaloy 4 in hydrogenated and oxygenated lwr coolant environments
topic Accident tolerant fuel
Cr-coated Zr-4
Corrosion
SEM/EDS
XRD
url http://www.sciencedirect.com/science/article/pii/S2352179123001588
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