| Summary: | In additive manufacturing of metallic materials, an accurate description of the thermal histories of the built part is important for further analysis of the distortions and residual stresses, which is a big issue for additively manufactured metal products. In the present paper, a computationally volumetric heat source model based on a semianalytical thermal modeling approach is proposed. The proposed model is applied to model the thermal response during a selective laser melting (SLM) process. The interaction between the laser and the material is described using a moving volumetric heat source. High computational efficiency can be achieved with considerable accuracy. Several case studies are conducted to examine the accuracy of the proposed model. By comparing with the experimentally measured melt-pool dimensions, it is found that the error between the predictions obtained by the proposed model and the experimental results can be controlled to less than 10%. High computational efficiency can also be achieved for the proposed model. It is shown that for simulating the thermal process of scanning a single layer with the dimension of 2 mm × 2 mm, the calculation can be finished in around 110 s.
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