Integration of Fuzzy AHP and Fuzzy TOPSIS Methods for Wire Electric Discharge Machining of Titanium (Ti6Al4V) Alloy Using RSM

Titanium and its alloys exhibit numerous uses in aerospace, automobile, biomedical and marine industries because of their enhanced mechanical properties. However, the machinability of titanium alloys can be cumbersome due to their lower density, high hardness, low thermal conductivity, and low elast...

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Main Authors: Kishan Fuse, Arrown Dalsaniya, Dhananj Modi, Jay Vora, Danil Yurievich Pimenov, Khaled Giasin, Parth Prajapati, Rakesh Chaudhari, Szymon Wojciechowski
Format: Article
Language:English
Published: MDPI AG 2021-12-01
Series:Materials
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Online Access:https://www.mdpi.com/1996-1944/14/23/7408
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author Kishan Fuse
Arrown Dalsaniya
Dhananj Modi
Jay Vora
Danil Yurievich Pimenov
Khaled Giasin
Parth Prajapati
Rakesh Chaudhari
Szymon Wojciechowski
author_facet Kishan Fuse
Arrown Dalsaniya
Dhananj Modi
Jay Vora
Danil Yurievich Pimenov
Khaled Giasin
Parth Prajapati
Rakesh Chaudhari
Szymon Wojciechowski
author_sort Kishan Fuse
collection DOAJ
description Titanium and its alloys exhibit numerous uses in aerospace, automobile, biomedical and marine industries because of their enhanced mechanical properties. However, the machinability of titanium alloys can be cumbersome due to their lower density, high hardness, low thermal conductivity, and low elastic modulus. The wire electrical discharge machining (WEDM) process is an effective choice for machining titanium and its alloys due to its unique machining characteristics. The present work proposes multi-objective optimization of WEDM on Ti6Al4V alloy using a fuzzy integrated multi-criteria decision-making (MCDM) approach. The use of MCDM has become an active area of research due to its proven ability to solve complex problems. The novelty of the present work is to use integrated fuzzy analytic hierarchy process (AHP) and fuzzy technique for order preference by similarity to ideal situation (TOPSIS) to optimize the WEDM process. The experiments were systematically conducted adapting the face-centered central composite design approach of response surface methodology. Three independent factors—pulse-on time (T<sub>on</sub>), pulse-off time (T<sub>off</sub>), and current—were chosen, each having three levels to monitor the process response in terms of cutting speed (V<sub>C</sub>), material removal rate (MRR), and surface roughness (SR). To assess the relevance and significance of the models, an analysis of variance was carried out. The optimal process parameters after integrating fuzzy AHP coupled with fuzzy TOPSIS approach found were T<sub>on</sub> = 40 µs, T<sub>off</sub> = 15 µs, and current = 2A.
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spelling doaj.art-e5c7b7092627468aac469de9dae940eb2023-11-23T02:43:06ZengMDPI AGMaterials1996-19442021-12-011423740810.3390/ma14237408Integration of Fuzzy AHP and Fuzzy TOPSIS Methods for Wire Electric Discharge Machining of Titanium (Ti6Al4V) Alloy Using RSMKishan Fuse0Arrown Dalsaniya1Dhananj Modi2Jay Vora3Danil Yurievich Pimenov4Khaled Giasin5Parth Prajapati6Rakesh Chaudhari7Szymon Wojciechowski8Department of Mechanical Engineering, School of Technology, Pandit Deendayal Energy University, Raysan, Gandhinagar 382007, IndiaDepartment of Mechanical Engineering, School of Technology, Pandit Deendayal Energy University, Raysan, Gandhinagar 382007, IndiaDepartment of Mechanical Engineering, School of Technology, Pandit Deendayal Energy University, Raysan, Gandhinagar 382007, IndiaDepartment of Mechanical Engineering, School of Technology, Pandit Deendayal Energy University, Raysan, Gandhinagar 382007, IndiaDepartment of Automated Mechanical Engineering, South Ural State University, 454080 Chelyabinsk, RussiaSchool of Mechanical and Design Engineering, University of Portsmouth, Portsmouth PO1 3DJ, UKDepartment of Mechanical Engineering, School of Technology, Pandit Deendayal Energy University, Raysan, Gandhinagar 382007, IndiaDepartment of Mechanical Engineering, School of Technology, Pandit Deendayal Energy University, Raysan, Gandhinagar 382007, IndiaFaculty of Mechanical Engineering and Management, Poznan University of Technology, 60-965 Poznan, PolandTitanium and its alloys exhibit numerous uses in aerospace, automobile, biomedical and marine industries because of their enhanced mechanical properties. However, the machinability of titanium alloys can be cumbersome due to their lower density, high hardness, low thermal conductivity, and low elastic modulus. The wire electrical discharge machining (WEDM) process is an effective choice for machining titanium and its alloys due to its unique machining characteristics. The present work proposes multi-objective optimization of WEDM on Ti6Al4V alloy using a fuzzy integrated multi-criteria decision-making (MCDM) approach. The use of MCDM has become an active area of research due to its proven ability to solve complex problems. The novelty of the present work is to use integrated fuzzy analytic hierarchy process (AHP) and fuzzy technique for order preference by similarity to ideal situation (TOPSIS) to optimize the WEDM process. The experiments were systematically conducted adapting the face-centered central composite design approach of response surface methodology. Three independent factors—pulse-on time (T<sub>on</sub>), pulse-off time (T<sub>off</sub>), and current—were chosen, each having three levels to monitor the process response in terms of cutting speed (V<sub>C</sub>), material removal rate (MRR), and surface roughness (SR). To assess the relevance and significance of the models, an analysis of variance was carried out. The optimal process parameters after integrating fuzzy AHP coupled with fuzzy TOPSIS approach found were T<sub>on</sub> = 40 µs, T<sub>off</sub> = 15 µs, and current = 2A.https://www.mdpi.com/1996-1944/14/23/7408wire electric discharge machining (WEDM)analytical hierarchy process (AHP)TOPSISresponse surface methodology (RSM)optimization
spellingShingle Kishan Fuse
Arrown Dalsaniya
Dhananj Modi
Jay Vora
Danil Yurievich Pimenov
Khaled Giasin
Parth Prajapati
Rakesh Chaudhari
Szymon Wojciechowski
Integration of Fuzzy AHP and Fuzzy TOPSIS Methods for Wire Electric Discharge Machining of Titanium (Ti6Al4V) Alloy Using RSM
Materials
wire electric discharge machining (WEDM)
analytical hierarchy process (AHP)
TOPSIS
response surface methodology (RSM)
optimization
title Integration of Fuzzy AHP and Fuzzy TOPSIS Methods for Wire Electric Discharge Machining of Titanium (Ti6Al4V) Alloy Using RSM
title_full Integration of Fuzzy AHP and Fuzzy TOPSIS Methods for Wire Electric Discharge Machining of Titanium (Ti6Al4V) Alloy Using RSM
title_fullStr Integration of Fuzzy AHP and Fuzzy TOPSIS Methods for Wire Electric Discharge Machining of Titanium (Ti6Al4V) Alloy Using RSM
title_full_unstemmed Integration of Fuzzy AHP and Fuzzy TOPSIS Methods for Wire Electric Discharge Machining of Titanium (Ti6Al4V) Alloy Using RSM
title_short Integration of Fuzzy AHP and Fuzzy TOPSIS Methods for Wire Electric Discharge Machining of Titanium (Ti6Al4V) Alloy Using RSM
title_sort integration of fuzzy ahp and fuzzy topsis methods for wire electric discharge machining of titanium ti6al4v alloy using rsm
topic wire electric discharge machining (WEDM)
analytical hierarchy process (AHP)
TOPSIS
response surface methodology (RSM)
optimization
url https://www.mdpi.com/1996-1944/14/23/7408
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