Additive Manufacturing Strategies for Personalized Drug Delivery Systems and Medical Devices: Fused Filament Fabrication and Semi Solid Extrusion

Novel additive manufacturing (AM) techniques and particularly 3D printing (3DP) have achieved a decade of success in pharmaceutical and biomedical fields. Highly innovative personalized therapeutical solutions may be designed and manufactured through a layer-by-layer approach starting from a digital...

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Main Authors: Giulia Auriemma, Carmela Tommasino, Giovanni Falcone, Tiziana Esposito, Carla Sardo, Rita Patrizia Aquino
Format: Article
Language:English
Published: MDPI AG 2022-04-01
Series:Molecules
Subjects:
Online Access:https://www.mdpi.com/1420-3049/27/9/2784
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author Giulia Auriemma
Carmela Tommasino
Giovanni Falcone
Tiziana Esposito
Carla Sardo
Rita Patrizia Aquino
author_facet Giulia Auriemma
Carmela Tommasino
Giovanni Falcone
Tiziana Esposito
Carla Sardo
Rita Patrizia Aquino
author_sort Giulia Auriemma
collection DOAJ
description Novel additive manufacturing (AM) techniques and particularly 3D printing (3DP) have achieved a decade of success in pharmaceutical and biomedical fields. Highly innovative personalized therapeutical solutions may be designed and manufactured through a layer-by-layer approach starting from a digital model realized according to the needs of a specific patient or a patient group. The combination of patient-tailored drug dose, dosage, or diagnostic form (shape and size) and drug release adjustment has the potential to ensure the optimal patient therapy. Among the different 3D printing techniques, extrusion-based technologies, such as fused filament fabrication (FFF) and semi solid extrusion (SSE), are the most investigated for their high versatility, precision, feasibility, and cheapness. This review provides an overview on different 3DP techniques to produce personalized drug delivery systems and medical devices, highlighting, for each method, the critical printing process parameters, the main starting materials, as well as advantages and limitations. Furthermore, the recent developments of fused filament fabrication and semi solid extrusion 3DP are discussed. In this regard, the current state of the art, based on a detailed literature survey of the different 3D products printed via extrusion-based techniques, envisioning future directions in the clinical applications and diffusion of such systems, is summarized.
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spelling doaj.art-e5dd16708d7b47c79b4932ab2c45595e2023-11-23T08:49:46ZengMDPI AGMolecules1420-30492022-04-01279278410.3390/molecules27092784Additive Manufacturing Strategies for Personalized Drug Delivery Systems and Medical Devices: Fused Filament Fabrication and Semi Solid ExtrusionGiulia Auriemma0Carmela Tommasino1Giovanni Falcone2Tiziana Esposito3Carla Sardo4Rita Patrizia Aquino5Department of Pharmacy, University of Salerno, Via Giovanni Paolo II 132, I-84084 Fisciano, ItalyDepartment of Pharmacy, University of Salerno, Via Giovanni Paolo II 132, I-84084 Fisciano, ItalyDepartment of Pharmacy, University of Salerno, Via Giovanni Paolo II 132, I-84084 Fisciano, ItalyDepartment of Pharmacy, University of Salerno, Via Giovanni Paolo II 132, I-84084 Fisciano, ItalyDepartment of Pharmacy, University of Salerno, Via Giovanni Paolo II 132, I-84084 Fisciano, ItalyDepartment of Pharmacy, University of Salerno, Via Giovanni Paolo II 132, I-84084 Fisciano, ItalyNovel additive manufacturing (AM) techniques and particularly 3D printing (3DP) have achieved a decade of success in pharmaceutical and biomedical fields. Highly innovative personalized therapeutical solutions may be designed and manufactured through a layer-by-layer approach starting from a digital model realized according to the needs of a specific patient or a patient group. The combination of patient-tailored drug dose, dosage, or diagnostic form (shape and size) and drug release adjustment has the potential to ensure the optimal patient therapy. Among the different 3D printing techniques, extrusion-based technologies, such as fused filament fabrication (FFF) and semi solid extrusion (SSE), are the most investigated for their high versatility, precision, feasibility, and cheapness. This review provides an overview on different 3DP techniques to produce personalized drug delivery systems and medical devices, highlighting, for each method, the critical printing process parameters, the main starting materials, as well as advantages and limitations. Furthermore, the recent developments of fused filament fabrication and semi solid extrusion 3DP are discussed. In this regard, the current state of the art, based on a detailed literature survey of the different 3D products printed via extrusion-based techniques, envisioning future directions in the clinical applications and diffusion of such systems, is summarized.https://www.mdpi.com/1420-3049/27/9/2784additive manufacturing3D-Printingrapid prototypingFFFSSEpersonalized therapy
spellingShingle Giulia Auriemma
Carmela Tommasino
Giovanni Falcone
Tiziana Esposito
Carla Sardo
Rita Patrizia Aquino
Additive Manufacturing Strategies for Personalized Drug Delivery Systems and Medical Devices: Fused Filament Fabrication and Semi Solid Extrusion
Molecules
additive manufacturing
3D-Printing
rapid prototyping
FFF
SSE
personalized therapy
title Additive Manufacturing Strategies for Personalized Drug Delivery Systems and Medical Devices: Fused Filament Fabrication and Semi Solid Extrusion
title_full Additive Manufacturing Strategies for Personalized Drug Delivery Systems and Medical Devices: Fused Filament Fabrication and Semi Solid Extrusion
title_fullStr Additive Manufacturing Strategies for Personalized Drug Delivery Systems and Medical Devices: Fused Filament Fabrication and Semi Solid Extrusion
title_full_unstemmed Additive Manufacturing Strategies for Personalized Drug Delivery Systems and Medical Devices: Fused Filament Fabrication and Semi Solid Extrusion
title_short Additive Manufacturing Strategies for Personalized Drug Delivery Systems and Medical Devices: Fused Filament Fabrication and Semi Solid Extrusion
title_sort additive manufacturing strategies for personalized drug delivery systems and medical devices fused filament fabrication and semi solid extrusion
topic additive manufacturing
3D-Printing
rapid prototyping
FFF
SSE
personalized therapy
url https://www.mdpi.com/1420-3049/27/9/2784
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