Fabrication, Experimental Investigation and Prediction of Wear Behavior of Open-Cell AlSi10Mg-SiC Composite Materials

This research investigates the tribological behavior of advanced open-cell porous AlSi10Mg-SiC composites fabricated using the novel replication method of NaCl space holders. These composite materials have potential applications in lightweight and high-strength structures that require high resistanc...

Full description

Bibliographic Details
Main Authors: Mihail Kolev, Ludmil Drenchev, Veselin Petkov
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/4/814
_version_ 1797604342898884608
author Mihail Kolev
Ludmil Drenchev
Veselin Petkov
author_facet Mihail Kolev
Ludmil Drenchev
Veselin Petkov
author_sort Mihail Kolev
collection DOAJ
description This research investigates the tribological behavior of advanced open-cell porous AlSi10Mg-SiC composites fabricated using the novel replication method of NaCl space holders. These composite materials have potential applications in lightweight and high-strength structures that require high resistance to friction and wear. The composites were tested using a pin-on-disk method under dry sliding-friction conditions at ambient temperature, with a sliding velocity of 1.0 m∙s<sup>−1</sup> and an applied load of 50 N. The resulting wear parameters, including the coefficient of friction (COF) and mass wear, provided quantitative measures of the tribological behavior. Microstructural observations of the worn composite surfaces were carried out using scanning-electron microscopy (SEM) to study the wear mechanisms, and an elemental analysis was performed using X-ray energy-dispersive spectroscopy (EDS) to examine the elemental composition. The results showed that the AlSi10Mg-SiC composites had lower mass wear and COF than the open-cell porous AlSi10Mg material under the same experimental conditions. Three different machine learning (ML) models were employed to predict the COF of the composites, and their performances were evaluated using the R2, MSE, RMSE, and MAE metrics on the validation and test sets.
first_indexed 2024-03-11T04:45:08Z
format Article
id doaj.art-e66f45edd72d4bbc90b21fde0c25ccb3
institution Directory Open Access Journal
issn 2075-4701
language English
last_indexed 2024-03-11T04:45:08Z
publishDate 2023-04-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj.art-e66f45edd72d4bbc90b21fde0c25ccb32023-11-17T20:28:04ZengMDPI AGMetals2075-47012023-04-0113481410.3390/met13040814Fabrication, Experimental Investigation and Prediction of Wear Behavior of Open-Cell AlSi10Mg-SiC Composite MaterialsMihail Kolev0Ludmil Drenchev1Veselin Petkov2Institute of Metal Science, Equipment and Technologies with Center for Hydro- and Aerodynamics “Acad. A. Balevski”, Bulgarian Academy of Sciences, 1574 Sofia, BulgariaInstitute of Metal Science, Equipment and Technologies with Center for Hydro- and Aerodynamics “Acad. A. Balevski”, Bulgarian Academy of Sciences, 1574 Sofia, BulgariaInstitute of Metal Science, Equipment and Technologies with Center for Hydro- and Aerodynamics “Acad. A. Balevski”, Bulgarian Academy of Sciences, 1574 Sofia, BulgariaThis research investigates the tribological behavior of advanced open-cell porous AlSi10Mg-SiC composites fabricated using the novel replication method of NaCl space holders. These composite materials have potential applications in lightweight and high-strength structures that require high resistance to friction and wear. The composites were tested using a pin-on-disk method under dry sliding-friction conditions at ambient temperature, with a sliding velocity of 1.0 m∙s<sup>−1</sup> and an applied load of 50 N. The resulting wear parameters, including the coefficient of friction (COF) and mass wear, provided quantitative measures of the tribological behavior. Microstructural observations of the worn composite surfaces were carried out using scanning-electron microscopy (SEM) to study the wear mechanisms, and an elemental analysis was performed using X-ray energy-dispersive spectroscopy (EDS) to examine the elemental composition. The results showed that the AlSi10Mg-SiC composites had lower mass wear and COF than the open-cell porous AlSi10Mg material under the same experimental conditions. Three different machine learning (ML) models were employed to predict the COF of the composites, and their performances were evaluated using the R2, MSE, RMSE, and MAE metrics on the validation and test sets.https://www.mdpi.com/2075-4701/13/4/814AlSi10Mg-SiCaluminum-metal-matrix compositeswear behaviormass wearcoefficient of frictionmachine-learning models
spellingShingle Mihail Kolev
Ludmil Drenchev
Veselin Petkov
Fabrication, Experimental Investigation and Prediction of Wear Behavior of Open-Cell AlSi10Mg-SiC Composite Materials
Metals
AlSi10Mg-SiC
aluminum-metal-matrix composites
wear behavior
mass wear
coefficient of friction
machine-learning models
title Fabrication, Experimental Investigation and Prediction of Wear Behavior of Open-Cell AlSi10Mg-SiC Composite Materials
title_full Fabrication, Experimental Investigation and Prediction of Wear Behavior of Open-Cell AlSi10Mg-SiC Composite Materials
title_fullStr Fabrication, Experimental Investigation and Prediction of Wear Behavior of Open-Cell AlSi10Mg-SiC Composite Materials
title_full_unstemmed Fabrication, Experimental Investigation and Prediction of Wear Behavior of Open-Cell AlSi10Mg-SiC Composite Materials
title_short Fabrication, Experimental Investigation and Prediction of Wear Behavior of Open-Cell AlSi10Mg-SiC Composite Materials
title_sort fabrication experimental investigation and prediction of wear behavior of open cell alsi10mg sic composite materials
topic AlSi10Mg-SiC
aluminum-metal-matrix composites
wear behavior
mass wear
coefficient of friction
machine-learning models
url https://www.mdpi.com/2075-4701/13/4/814
work_keys_str_mv AT mihailkolev fabricationexperimentalinvestigationandpredictionofwearbehaviorofopencellalsi10mgsiccompositematerials
AT ludmildrenchev fabricationexperimentalinvestigationandpredictionofwearbehaviorofopencellalsi10mgsiccompositematerials
AT veselinpetkov fabricationexperimentalinvestigationandpredictionofwearbehaviorofopencellalsi10mgsiccompositematerials