In-Situ Reduction of Mo-Based Composite Particles during Laser Powder Bed Fusion

Raw powders are processed in water during the freeze-dry pulsated orifice ejection method (FD-POEM), leading to the inclusion of oxygen impurities. This study proposes a strategy for removing the oxygen content and enhancing the mechanical performance of laser powder bed fusion (L-PBF) builds from p...

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Main Authors: Suxia Guo, Weiwei Zhou, Zhenxing Zhou, Yuchi Fan, Wei Luo, Naoyuki Nomura
Format: Article
Language:English
Published: MDPI AG 2021-06-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/11/6/702
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author Suxia Guo
Weiwei Zhou
Zhenxing Zhou
Yuchi Fan
Wei Luo
Naoyuki Nomura
author_facet Suxia Guo
Weiwei Zhou
Zhenxing Zhou
Yuchi Fan
Wei Luo
Naoyuki Nomura
author_sort Suxia Guo
collection DOAJ
description Raw powders are processed in water during the freeze-dry pulsated orifice ejection method (FD-POEM), leading to the inclusion of oxygen impurities. This study proposes a strategy for removing the oxygen content and enhancing the mechanical performance of laser powder bed fusion (L-PBF) builds from powders using carbon nanotubes (CNTs) and H<sub>2</sub> reduction. Spherical 1.5 wt.% CNT/Mo composite powders with uniform dispersion were fabricated via FD-POEM. The quantity of MoO<sub>2</sub> decreased significantly, and a hexagonally structured Mo<sub>2</sub>C phase was simultaneously formed in the L-PBF build. The Mo<sub>2</sub>C with network structure was distributed along the boundaries of equiaxed Mo grains, leading to an increased Vickers hardness of the matrix. This study demonstrates the feasibility of fabricating oxygen-free and high-strength refractory parts during L-PBF for ultrahigh-temperature applications.
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spelling doaj.art-e6866e3a03304f06946f2f56c0c5fe8e2023-11-22T00:44:32ZengMDPI AGCrystals2073-43522021-06-0111670210.3390/cryst11060702In-Situ Reduction of Mo-Based Composite Particles during Laser Powder Bed FusionSuxia Guo0Weiwei Zhou1Zhenxing Zhou2Yuchi Fan3Wei Luo4Naoyuki Nomura5Department of Materials Processing, Graduate School of Engineering, Tohoku University, Sendai, Miyagi 980-8579, JapanDepartment of Materials Processing, Graduate School of Engineering, Tohoku University, Sendai, Miyagi 980-8579, JapanDepartment of Materials Processing, Graduate School of Engineering, Tohoku University, Sendai, Miyagi 980-8579, JapanState Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Institute of Functional Materials, Donghua University, Shanghai 201620, ChinaState Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Institute of Functional Materials, Donghua University, Shanghai 201620, ChinaDepartment of Materials Processing, Graduate School of Engineering, Tohoku University, Sendai, Miyagi 980-8579, JapanRaw powders are processed in water during the freeze-dry pulsated orifice ejection method (FD-POEM), leading to the inclusion of oxygen impurities. This study proposes a strategy for removing the oxygen content and enhancing the mechanical performance of laser powder bed fusion (L-PBF) builds from powders using carbon nanotubes (CNTs) and H<sub>2</sub> reduction. Spherical 1.5 wt.% CNT/Mo composite powders with uniform dispersion were fabricated via FD-POEM. The quantity of MoO<sub>2</sub> decreased significantly, and a hexagonally structured Mo<sub>2</sub>C phase was simultaneously formed in the L-PBF build. The Mo<sub>2</sub>C with network structure was distributed along the boundaries of equiaxed Mo grains, leading to an increased Vickers hardness of the matrix. This study demonstrates the feasibility of fabricating oxygen-free and high-strength refractory parts during L-PBF for ultrahigh-temperature applications.https://www.mdpi.com/2073-4352/11/6/702laser powder bed fusion (L-PBF)freeze-dry pulsated orifice ejection method (FD-POEM)carbon nanotubesmolybdenummicrostructure
spellingShingle Suxia Guo
Weiwei Zhou
Zhenxing Zhou
Yuchi Fan
Wei Luo
Naoyuki Nomura
In-Situ Reduction of Mo-Based Composite Particles during Laser Powder Bed Fusion
Crystals
laser powder bed fusion (L-PBF)
freeze-dry pulsated orifice ejection method (FD-POEM)
carbon nanotubes
molybdenum
microstructure
title In-Situ Reduction of Mo-Based Composite Particles during Laser Powder Bed Fusion
title_full In-Situ Reduction of Mo-Based Composite Particles during Laser Powder Bed Fusion
title_fullStr In-Situ Reduction of Mo-Based Composite Particles during Laser Powder Bed Fusion
title_full_unstemmed In-Situ Reduction of Mo-Based Composite Particles during Laser Powder Bed Fusion
title_short In-Situ Reduction of Mo-Based Composite Particles during Laser Powder Bed Fusion
title_sort in situ reduction of mo based composite particles during laser powder bed fusion
topic laser powder bed fusion (L-PBF)
freeze-dry pulsated orifice ejection method (FD-POEM)
carbon nanotubes
molybdenum
microstructure
url https://www.mdpi.com/2073-4352/11/6/702
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