Dynamic generation of aqueous foams and fiber foams in a mixing tank

Abstract Mixing tanks are employed in paper and pulp industries to generate aqueous foams and fiber foams. The aim of the present study was to investigate the effect of impeller geometry on dynamic foam generation in a 60 L mixing tank. Three impeller geometries including two radial—Rushton turbine...

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Main Authors: Baranivignesh Prakash, Jarmo Kouko, Veli-Matti Luukkainen, Ari Jäsberg, Antti I. Koponen
Format: Article
Language:English
Published: Springer 2021-11-01
Series:SN Applied Sciences
Subjects:
Online Access:https://doi.org/10.1007/s42452-021-04875-z
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author Baranivignesh Prakash
Jarmo Kouko
Veli-Matti Luukkainen
Ari Jäsberg
Antti I. Koponen
author_facet Baranivignesh Prakash
Jarmo Kouko
Veli-Matti Luukkainen
Ari Jäsberg
Antti I. Koponen
author_sort Baranivignesh Prakash
collection DOAJ
description Abstract Mixing tanks are employed in paper and pulp industries to generate aqueous foams and fiber foams. The aim of the present study was to investigate the effect of impeller geometry on dynamic foam generation in a 60 L mixing tank. Three impeller geometries including two radial—Rushton turbine (RT), Bakker turbine (BT6), one axial high solidity pitched blade turbine (HSPBT), and four dual impeller combinations were investigated. Compressed air, water and sodium dodecyl sulphate were used as gas phase, liquid phase and surfactant, respectively, to generate aqueous foam. 1% mass consistency softwood fiber was used to generate fiber foam. The change in aqueous foam density for any given impeller was limited to ± 40 kg/m3 indicating foam density was dictated by impeller type rather than power input. Single impellers generated bubbly liquids whereas dual impellers generated low-density aqueous foams. Besides, stable foam was produced even at low power input compared to single impellers due to increase in impeller swept volume and blade contact area. Addition of fibers increased the foam density by ~ 100–150 kg/m3 and reduced the half-life time by almost threefold for all impellers due to lower air content and higher bubble size. Placement of high shear impeller (BT6) at bottom and down-pumping axial impeller (HSPBT) on top generated fine bubbles.
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spelling doaj.art-e6ca4f927cba4997a9c83a6fa5526b7d2022-12-21T21:38:13ZengSpringerSN Applied Sciences2523-39632523-39712021-11-0131211210.1007/s42452-021-04875-zDynamic generation of aqueous foams and fiber foams in a mixing tankBaranivignesh Prakash0Jarmo Kouko1Veli-Matti Luukkainen2Ari Jäsberg3Antti I. Koponen4VTT Technical Research Centre of Finland LtdVTT Technical Research Centre of Finland LtdVTT Technical Research Centre of Finland LtdVTT Technical Research Centre of Finland LtdVTT Technical Research Centre of Finland LtdAbstract Mixing tanks are employed in paper and pulp industries to generate aqueous foams and fiber foams. The aim of the present study was to investigate the effect of impeller geometry on dynamic foam generation in a 60 L mixing tank. Three impeller geometries including two radial—Rushton turbine (RT), Bakker turbine (BT6), one axial high solidity pitched blade turbine (HSPBT), and four dual impeller combinations were investigated. Compressed air, water and sodium dodecyl sulphate were used as gas phase, liquid phase and surfactant, respectively, to generate aqueous foam. 1% mass consistency softwood fiber was used to generate fiber foam. The change in aqueous foam density for any given impeller was limited to ± 40 kg/m3 indicating foam density was dictated by impeller type rather than power input. Single impellers generated bubbly liquids whereas dual impellers generated low-density aqueous foams. Besides, stable foam was produced even at low power input compared to single impellers due to increase in impeller swept volume and blade contact area. Addition of fibers increased the foam density by ~ 100–150 kg/m3 and reduced the half-life time by almost threefold for all impellers due to lower air content and higher bubble size. Placement of high shear impeller (BT6) at bottom and down-pumping axial impeller (HSPBT) on top generated fine bubbles.https://doi.org/10.1007/s42452-021-04875-zFoam generationDynamic mixingPower consumptionImpeller geometryAqueous foamFiber foam
spellingShingle Baranivignesh Prakash
Jarmo Kouko
Veli-Matti Luukkainen
Ari Jäsberg
Antti I. Koponen
Dynamic generation of aqueous foams and fiber foams in a mixing tank
SN Applied Sciences
Foam generation
Dynamic mixing
Power consumption
Impeller geometry
Aqueous foam
Fiber foam
title Dynamic generation of aqueous foams and fiber foams in a mixing tank
title_full Dynamic generation of aqueous foams and fiber foams in a mixing tank
title_fullStr Dynamic generation of aqueous foams and fiber foams in a mixing tank
title_full_unstemmed Dynamic generation of aqueous foams and fiber foams in a mixing tank
title_short Dynamic generation of aqueous foams and fiber foams in a mixing tank
title_sort dynamic generation of aqueous foams and fiber foams in a mixing tank
topic Foam generation
Dynamic mixing
Power consumption
Impeller geometry
Aqueous foam
Fiber foam
url https://doi.org/10.1007/s42452-021-04875-z
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