Reactive mixing performance for a nanoparticle precipitation in a swirling vortex flow reactor

Mixing performance for a consecutive competing reaction system has been investigated in a swirling vortex flow reactor (SVFR). The direct quadrature method of moments combined with the interaction by exchange with the mean (DQMOM-IEM) method was employed to model such reacting flows. This type of re...

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Main Authors: Lu Liu, Xiaogang Yang, Yanqing Guo, Bin Li, Lian-Ping Wang
Format: Article
Language:English
Published: Elsevier 2023-03-01
Series:Ultrasonics Sonochemistry
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S1350417723000445
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author Lu Liu
Xiaogang Yang
Yanqing Guo
Bin Li
Lian-Ping Wang
author_facet Lu Liu
Xiaogang Yang
Yanqing Guo
Bin Li
Lian-Ping Wang
author_sort Lu Liu
collection DOAJ
description Mixing performance for a consecutive competing reaction system has been investigated in a swirling vortex flow reactor (SVFR). The direct quadrature method of moments combined with the interaction by exchange with the mean (DQMOM-IEM) method was employed to model such reacting flows. This type of reactors is able to generate a strong swirling flow with a great shear gradient in the radial direction. Firstly, mixing at both macroscale and microscale was assessed by mean mixture fraction and its variance, respectively. It is found that macromixing can be rapidly achieved throughout the whole reactor chamber due to its swirling feature. However, micromixing estimated by Bachelor length scale is sensitive to turbulence. Moreover, the additional introduction of ultrasound irradiation can significantly improve the mixing uniformity, namely, free of any stagnant zone presented in the reactor chamber on a macroscale, and little variance deviating from the mean environment value can be observed on a microscale. Secondly, reaction progress variable and the reactant conversion serve as indicators for the occurrence of side reaction. It is found that strong turbulence and a relatively fast micromixing process compared to chemical reaction can greatly reduce the presence of by-product, which will then provide homogenous environment for particle precipitation. Moreover, due to the generation of cavitation bubbles and their subsequent collapse, ultrasound irradiation can further intensify turbulence, creating rather even environment for chemical reactions. Low conversion rate was observed and little by-products were generated consequently. Therefore, it is suggested that the SVFR especially intensified by ultrasound irradiation has the ability to provide efficient mixing performance for the fine-particle synthesis process.
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spelling doaj.art-e6e69c67114f46a89b539dc850d289982023-03-18T04:40:34ZengElsevierUltrasonics Sonochemistry1350-41772023-03-0194106332Reactive mixing performance for a nanoparticle precipitation in a swirling vortex flow reactorLu Liu0Xiaogang Yang1Yanqing Guo2Bin Li3Lian-Ping Wang4Guangdong Provincial Key Laboratory of Turbulence Research and Applications, Center for Complex Flows and Soft Matter Research and Department of Mechanics and Aerospace Engineering, Southern University of Science and Technology, Shenzhen 518055, PR China; Guangdong-Hong Kong-Macao Joint Laboratory for Data-Driven Fluid Mechanics, and Engineering Applications, Southern University of Science and Technology, Shenzhen 518055, PR ChinaDepartment of Mechanical, Materials and Manufacturing Engineering, University of Nottingham Ningbo China, Ningbo 315100, PR ChinaDepartment of Mechanical, Materials and Manufacturing Engineering, University of Nottingham Ningbo China, Ningbo 315100, PR ChinaDepartment of Mechanical, Materials and Manufacturing Engineering, University of Nottingham Ningbo China, Ningbo 315100, PR ChinaGuangdong Provincial Key Laboratory of Turbulence Research and Applications, Center for Complex Flows and Soft Matter Research and Department of Mechanics and Aerospace Engineering, Southern University of Science and Technology, Shenzhen 518055, PR China; Guangdong-Hong Kong-Macao Joint Laboratory for Data-Driven Fluid Mechanics, and Engineering Applications, Southern University of Science and Technology, Shenzhen 518055, PR China; Corresponding author.Mixing performance for a consecutive competing reaction system has been investigated in a swirling vortex flow reactor (SVFR). The direct quadrature method of moments combined with the interaction by exchange with the mean (DQMOM-IEM) method was employed to model such reacting flows. This type of reactors is able to generate a strong swirling flow with a great shear gradient in the radial direction. Firstly, mixing at both macroscale and microscale was assessed by mean mixture fraction and its variance, respectively. It is found that macromixing can be rapidly achieved throughout the whole reactor chamber due to its swirling feature. However, micromixing estimated by Bachelor length scale is sensitive to turbulence. Moreover, the additional introduction of ultrasound irradiation can significantly improve the mixing uniformity, namely, free of any stagnant zone presented in the reactor chamber on a macroscale, and little variance deviating from the mean environment value can be observed on a microscale. Secondly, reaction progress variable and the reactant conversion serve as indicators for the occurrence of side reaction. It is found that strong turbulence and a relatively fast micromixing process compared to chemical reaction can greatly reduce the presence of by-product, which will then provide homogenous environment for particle precipitation. Moreover, due to the generation of cavitation bubbles and their subsequent collapse, ultrasound irradiation can further intensify turbulence, creating rather even environment for chemical reactions. Low conversion rate was observed and little by-products were generated consequently. Therefore, it is suggested that the SVFR especially intensified by ultrasound irradiation has the ability to provide efficient mixing performance for the fine-particle synthesis process.http://www.sciencedirect.com/science/article/pii/S1350417723000445Swirling vortex flow reactorUltrasound intensificationMixingTurbulent reacting flowDQMOM-IEM
spellingShingle Lu Liu
Xiaogang Yang
Yanqing Guo
Bin Li
Lian-Ping Wang
Reactive mixing performance for a nanoparticle precipitation in a swirling vortex flow reactor
Ultrasonics Sonochemistry
Swirling vortex flow reactor
Ultrasound intensification
Mixing
Turbulent reacting flow
DQMOM-IEM
title Reactive mixing performance for a nanoparticle precipitation in a swirling vortex flow reactor
title_full Reactive mixing performance for a nanoparticle precipitation in a swirling vortex flow reactor
title_fullStr Reactive mixing performance for a nanoparticle precipitation in a swirling vortex flow reactor
title_full_unstemmed Reactive mixing performance for a nanoparticle precipitation in a swirling vortex flow reactor
title_short Reactive mixing performance for a nanoparticle precipitation in a swirling vortex flow reactor
title_sort reactive mixing performance for a nanoparticle precipitation in a swirling vortex flow reactor
topic Swirling vortex flow reactor
Ultrasound intensification
Mixing
Turbulent reacting flow
DQMOM-IEM
url http://www.sciencedirect.com/science/article/pii/S1350417723000445
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AT yanqingguo reactivemixingperformanceforananoparticleprecipitationinaswirlingvortexflowreactor
AT binli reactivemixingperformanceforananoparticleprecipitationinaswirlingvortexflowreactor
AT lianpingwang reactivemixingperformanceforananoparticleprecipitationinaswirlingvortexflowreactor