Experimental analysis and RSM-based optimization of friction stir welding joints made of the alloys AA6101 and C11000
In the present study, the evaluation of FSW input parameters on output response ultimate tensile strength (UTS) of the friction stir welded AA6101-C11000 joint is in agreement. The response surface methodology (RSM) was adapted for generating the mathematical regression equation to predict the UTS a...
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| Format: | Article |
| Language: | English |
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IOP Publishing
2023-01-01
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| Series: | Materials Research Express |
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| Online Access: | https://doi.org/10.1088/2053-1591/acd23d |
| _version_ | 1797746505232154624 |
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| author | J Pratap Kumar Anil Raj Arul Kulandaivel Lakshmana Kumar Mohanavel V M Ravichandran IvanSunit Rout S Prasath |
| author_facet | J Pratap Kumar Anil Raj Arul Kulandaivel Lakshmana Kumar Mohanavel V M Ravichandran IvanSunit Rout S Prasath |
| author_sort | J Pratap Kumar |
| collection | DOAJ |
| description | In the present study, the evaluation of FSW input parameters on output response ultimate tensile strength (UTS) of the friction stir welded AA6101-C11000 joint is in agreement. The response surface methodology (RSM) was adapted for generating the mathematical regression equation to predict the UTS and to develop the FSW parameters to attain the highest UTS of the FSW joints. The central composite design (CCD) method from RSM with five levels and three factors, i.e., tool rotational speed, feed rate, and tool offset used to conduct and minimize the number of tests. During FSW, base sheet cu (hard metal) was stationed on the advancing side (+1 mm, +1.68 mm tool offset) and the base sheet Al (soft metal) on the retreating side (−1 mm, −1.68 mm tool offset). The radiography studies were accomplished to inspect the internal flaws of the FSW joints (Al-Cu).The XRD and SEM investigation of the ruptured specimens during the tensile test to evaluate the IMCs phase anatomy and fracture analysis. The maximum UTS value measured during the experimental work was 142.69 MPa at 1000 rpm, 40 mm min ^−1 , and −1.68 mm tool offset. The highest joint efficiency obtained was 82% compared with the AA6101 UTS value. RSM adapted for this work was 92% accurate and satisfactory. |
| first_indexed | 2024-03-12T15:37:47Z |
| format | Article |
| id | doaj.art-e712b0ed556b47868d934176d0cf3bf0 |
| institution | Directory Open Access Journal |
| issn | 2053-1591 |
| language | English |
| last_indexed | 2024-03-12T15:37:47Z |
| publishDate | 2023-01-01 |
| publisher | IOP Publishing |
| record_format | Article |
| series | Materials Research Express |
| spelling | doaj.art-e712b0ed556b47868d934176d0cf3bf02023-08-09T16:09:08ZengIOP PublishingMaterials Research Express2053-15912023-01-0110505651210.1088/2053-1591/acd23dExperimental analysis and RSM-based optimization of friction stir welding joints made of the alloys AA6101 and C11000J Pratap Kumar0Anil Raj1Arul Kulandaivel2Lakshmana Kumar3Mohanavel V4https://orcid.org/0000-0001-9277-4190M Ravichandran5https://orcid.org/0000-0003-3886-283XIvanSunit Rout6S Prasath7https://orcid.org/0000-0002-8191-9750Research Scholar, Department of Mechanical and Automobile Engineering, School of Engineering and Technology, CHRIST ( Deemed to be University ), Bengaluru-560074, Karnataka, IndiaDepartment of Mechanical and Automobile Engineering School of Engineering and Technology, CHRIST ( Deemed to be University ), Bengaluru-560074, Karnataka, IndiaDepartment of Mechanical Engineering, Agni College of Technology, Chennai-600130, Tamil Nadu, IndiaDepartment of Mechanical Engineering, Sona College of Technology, Salem, Tamilnadu, India(a) Centre for Materials Engineering and Regenerative Medicine, B harath Institute of Higher Education and Research , Chennai - 600073, Tamil Nadu, India (b) Department of Mechanical Engineering, Chandigarh University, Mohali 140413, Punjab, India(a) Department of Mechanical Engineering, K Ramakrishnan College of Engineering , Trichy, Tamil Nadu, India (b) Department of Mechanical Engineering & University Centre for Research & Development, Chandigarh University, Punjab, IndiaDepartment of Mechanical and Automobile Engineering School of Engineering and Technology, CHRIST ( Deemed to be University ), Bengaluru-560074, Karnataka, IndiaDepartment of Mechanical Engineering, College of Engineering and Technology, Mizan Tepi University, EthiopiaIn the present study, the evaluation of FSW input parameters on output response ultimate tensile strength (UTS) of the friction stir welded AA6101-C11000 joint is in agreement. The response surface methodology (RSM) was adapted for generating the mathematical regression equation to predict the UTS and to develop the FSW parameters to attain the highest UTS of the FSW joints. The central composite design (CCD) method from RSM with five levels and three factors, i.e., tool rotational speed, feed rate, and tool offset used to conduct and minimize the number of tests. During FSW, base sheet cu (hard metal) was stationed on the advancing side (+1 mm, +1.68 mm tool offset) and the base sheet Al (soft metal) on the retreating side (−1 mm, −1.68 mm tool offset). The radiography studies were accomplished to inspect the internal flaws of the FSW joints (Al-Cu).The XRD and SEM investigation of the ruptured specimens during the tensile test to evaluate the IMCs phase anatomy and fracture analysis. The maximum UTS value measured during the experimental work was 142.69 MPa at 1000 rpm, 40 mm min ^−1 , and −1.68 mm tool offset. The highest joint efficiency obtained was 82% compared with the AA6101 UTS value. RSM adapted for this work was 92% accurate and satisfactory.https://doi.org/10.1088/2053-1591/acd23dfriction stir weldingaluminium alloysRSMultimate tensile strength |
| spellingShingle | J Pratap Kumar Anil Raj Arul Kulandaivel Lakshmana Kumar Mohanavel V M Ravichandran IvanSunit Rout S Prasath Experimental analysis and RSM-based optimization of friction stir welding joints made of the alloys AA6101 and C11000 Materials Research Express friction stir welding aluminium alloys RSM ultimate tensile strength |
| title | Experimental analysis and RSM-based optimization of friction stir welding joints made of the alloys AA6101 and C11000 |
| title_full | Experimental analysis and RSM-based optimization of friction stir welding joints made of the alloys AA6101 and C11000 |
| title_fullStr | Experimental analysis and RSM-based optimization of friction stir welding joints made of the alloys AA6101 and C11000 |
| title_full_unstemmed | Experimental analysis and RSM-based optimization of friction stir welding joints made of the alloys AA6101 and C11000 |
| title_short | Experimental analysis and RSM-based optimization of friction stir welding joints made of the alloys AA6101 and C11000 |
| title_sort | experimental analysis and rsm based optimization of friction stir welding joints made of the alloys aa6101 and c11000 |
| topic | friction stir welding aluminium alloys RSM ultimate tensile strength |
| url | https://doi.org/10.1088/2053-1591/acd23d |
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