Research on a MEMS pyrotechnic with a double-layer barrier safety and arming device

As an essential component of ammunition, pyrotechnics can control ignition with high reliability. However, due to limits of fabrication technology, traditional pyrotechnics are bulky. To achieve both functionality and miniaturization, MEMS pyrotechnics integrate initiator, safety-and-arming (S&A...

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Main Authors: Ke-xin Wang, Teng-jiang Hu, Yu-long Zhao, Wei Ren
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2022-11-01
Series:Defence Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214914721001677
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author Ke-xin Wang
Teng-jiang Hu
Yu-long Zhao
Wei Ren
author_facet Ke-xin Wang
Teng-jiang Hu
Yu-long Zhao
Wei Ren
author_sort Ke-xin Wang
collection DOAJ
description As an essential component of ammunition, pyrotechnics can control ignition with high reliability. However, due to limits of fabrication technology, traditional pyrotechnics are bulky. To achieve both functionality and miniaturization, MEMS pyrotechnics integrate initiator, safety-and-arming (S&A) device and lead charge and keep all components within a small size. MEMS S&A devices, as the core component to ensure system safety, are difficult to achieve active and rapid response to control signals with high safety and reliability. In order to overcome the difficulty, we propose the design and characterization of a MEMS pyrotechnic with a double-layer barrier S&A device. The MEMS pyrotechnic is a high-integrated device with an overall size of 13.4 × 8.5 × 5.2 mm3. The initiator is a NiCr bridge foil covered with an Al/CuO energetic film, which can generate flame when ignited by an excitation voltage. To match the flame energy, lead styphnate is chosen in this study as the lead charge. The S&A device contains four semi-circular barriers, which are directly driven by V-shape electro-thermal actuators to gain active control of the pyrotechnics' ignition condition with rapid response. To improve the system's reliability, the four barriers are axisymmetrically placed in two layers, two barriers for each layer, to constitute a double-layer structure with a thickness of 100 μm. The ignition test results show that the S&A device can prevent the initiator from detonating the lead charge in safety condition. In arming condition, the lead charge will be detonated.
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spelling doaj.art-e768ef4f77f44abebb2ebf84fa45f6852022-12-22T03:57:57ZengKeAi Communications Co., Ltd.Defence Technology2214-91472022-11-01181120342044Research on a MEMS pyrotechnic with a double-layer barrier safety and arming deviceKe-xin Wang0Teng-jiang Hu1Yu-long Zhao2Wei Ren3State Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an, 710049, ChinaState Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an, 710049, China; Corresponding author.State Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an, 710049, ChinaState Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an, 710049, China; Science and Technology on Applied Physical Chemistry Laboratory, Shaanxi Applied Physical Chemistry Research Institute, Xi'an, 710061, ChinaAs an essential component of ammunition, pyrotechnics can control ignition with high reliability. However, due to limits of fabrication technology, traditional pyrotechnics are bulky. To achieve both functionality and miniaturization, MEMS pyrotechnics integrate initiator, safety-and-arming (S&A) device and lead charge and keep all components within a small size. MEMS S&A devices, as the core component to ensure system safety, are difficult to achieve active and rapid response to control signals with high safety and reliability. In order to overcome the difficulty, we propose the design and characterization of a MEMS pyrotechnic with a double-layer barrier S&A device. The MEMS pyrotechnic is a high-integrated device with an overall size of 13.4 × 8.5 × 5.2 mm3. The initiator is a NiCr bridge foil covered with an Al/CuO energetic film, which can generate flame when ignited by an excitation voltage. To match the flame energy, lead styphnate is chosen in this study as the lead charge. The S&A device contains four semi-circular barriers, which are directly driven by V-shape electro-thermal actuators to gain active control of the pyrotechnics' ignition condition with rapid response. To improve the system's reliability, the four barriers are axisymmetrically placed in two layers, two barriers for each layer, to constitute a double-layer structure with a thickness of 100 μm. The ignition test results show that the S&A device can prevent the initiator from detonating the lead charge in safety condition. In arming condition, the lead charge will be detonated.http://www.sciencedirect.com/science/article/pii/S2214914721001677MEMSPyrotechnicsSafety and arming deviceInitiatorElectro-thermal actuator
spellingShingle Ke-xin Wang
Teng-jiang Hu
Yu-long Zhao
Wei Ren
Research on a MEMS pyrotechnic with a double-layer barrier safety and arming device
Defence Technology
MEMS
Pyrotechnics
Safety and arming device
Initiator
Electro-thermal actuator
title Research on a MEMS pyrotechnic with a double-layer barrier safety and arming device
title_full Research on a MEMS pyrotechnic with a double-layer barrier safety and arming device
title_fullStr Research on a MEMS pyrotechnic with a double-layer barrier safety and arming device
title_full_unstemmed Research on a MEMS pyrotechnic with a double-layer barrier safety and arming device
title_short Research on a MEMS pyrotechnic with a double-layer barrier safety and arming device
title_sort research on a mems pyrotechnic with a double layer barrier safety and arming device
topic MEMS
Pyrotechnics
Safety and arming device
Initiator
Electro-thermal actuator
url http://www.sciencedirect.com/science/article/pii/S2214914721001677
work_keys_str_mv AT kexinwang researchonamemspyrotechnicwithadoublelayerbarriersafetyandarmingdevice
AT tengjianghu researchonamemspyrotechnicwithadoublelayerbarriersafetyandarmingdevice
AT yulongzhao researchonamemspyrotechnicwithadoublelayerbarriersafetyandarmingdevice
AT weiren researchonamemspyrotechnicwithadoublelayerbarriersafetyandarmingdevice