An open source three-mirror laser scanning holographic two-photon lithography system

Two-photon polymerization is a widely adopted technique for direct fabrication of 3D and 2D structures with sub-diffraction-limit features. Here we present an open-hardware, open-software custom design for a holographic multibeam two-photon polymerization system based on a phase-only spatial light m...

Full description

Bibliographic Details
Main Authors: Marco Pisanello, Di Zheng, Antonio Balena, Filippo Pisano, Massimo De Vittorio, Ferruccio Pisanello
Format: Article
Language:English
Published: Public Library of Science (PLoS) 2022-01-01
Series:PLoS ONE
Online Access:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9012383/?tool=EBI
_version_ 1818025345092157440
author Marco Pisanello
Di Zheng
Antonio Balena
Filippo Pisano
Massimo De Vittorio
Ferruccio Pisanello
author_facet Marco Pisanello
Di Zheng
Antonio Balena
Filippo Pisano
Massimo De Vittorio
Ferruccio Pisanello
author_sort Marco Pisanello
collection DOAJ
description Two-photon polymerization is a widely adopted technique for direct fabrication of 3D and 2D structures with sub-diffraction-limit features. Here we present an open-hardware, open-software custom design for a holographic multibeam two-photon polymerization system based on a phase-only spatial light modulator and a three-mirror scanhead. The use of three reflective surfaces, two of which scanning the phase-modulated image along the same axis, allows to overcome the loss of virtual conjugation within the large galvanometric mirrors pair needed to accommodate the holographic projection. This extends the writing field of view among which the hologram can be employed for multi-beam two-photon polymerization by a factor of ~2 on one axis (i.e. from ~200μm to ~400μm), with a voxel size of ~250nm × ~1050nm (lateral × axial size), and writing speed of three simultaneous beams of 2000 voxels/s, making our system a powerful and reliable tool for advanced micro and nano-fabrications on large area.
first_indexed 2024-12-10T04:14:38Z
format Article
id doaj.art-e7a6642448b04da790aefb643f7f0b7c
institution Directory Open Access Journal
issn 1932-6203
language English
last_indexed 2024-12-10T04:14:38Z
publishDate 2022-01-01
publisher Public Library of Science (PLoS)
record_format Article
series PLoS ONE
spelling doaj.art-e7a6642448b04da790aefb643f7f0b7c2022-12-22T02:02:38ZengPublic Library of Science (PLoS)PLoS ONE1932-62032022-01-01174An open source three-mirror laser scanning holographic two-photon lithography systemMarco PisanelloDi ZhengAntonio BalenaFilippo PisanoMassimo De VittorioFerruccio PisanelloTwo-photon polymerization is a widely adopted technique for direct fabrication of 3D and 2D structures with sub-diffraction-limit features. Here we present an open-hardware, open-software custom design for a holographic multibeam two-photon polymerization system based on a phase-only spatial light modulator and a three-mirror scanhead. The use of three reflective surfaces, two of which scanning the phase-modulated image along the same axis, allows to overcome the loss of virtual conjugation within the large galvanometric mirrors pair needed to accommodate the holographic projection. This extends the writing field of view among which the hologram can be employed for multi-beam two-photon polymerization by a factor of ~2 on one axis (i.e. from ~200μm to ~400μm), with a voxel size of ~250nm × ~1050nm (lateral × axial size), and writing speed of three simultaneous beams of 2000 voxels/s, making our system a powerful and reliable tool for advanced micro and nano-fabrications on large area.https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9012383/?tool=EBI
spellingShingle Marco Pisanello
Di Zheng
Antonio Balena
Filippo Pisano
Massimo De Vittorio
Ferruccio Pisanello
An open source three-mirror laser scanning holographic two-photon lithography system
PLoS ONE
title An open source three-mirror laser scanning holographic two-photon lithography system
title_full An open source three-mirror laser scanning holographic two-photon lithography system
title_fullStr An open source three-mirror laser scanning holographic two-photon lithography system
title_full_unstemmed An open source three-mirror laser scanning holographic two-photon lithography system
title_short An open source three-mirror laser scanning holographic two-photon lithography system
title_sort open source three mirror laser scanning holographic two photon lithography system
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9012383/?tool=EBI
work_keys_str_mv AT marcopisanello anopensourcethreemirrorlaserscanningholographictwophotonlithographysystem
AT dizheng anopensourcethreemirrorlaserscanningholographictwophotonlithographysystem
AT antoniobalena anopensourcethreemirrorlaserscanningholographictwophotonlithographysystem
AT filippopisano anopensourcethreemirrorlaserscanningholographictwophotonlithographysystem
AT massimodevittorio anopensourcethreemirrorlaserscanningholographictwophotonlithographysystem
AT ferrucciopisanello anopensourcethreemirrorlaserscanningholographictwophotonlithographysystem
AT marcopisanello opensourcethreemirrorlaserscanningholographictwophotonlithographysystem
AT dizheng opensourcethreemirrorlaserscanningholographictwophotonlithographysystem
AT antoniobalena opensourcethreemirrorlaserscanningholographictwophotonlithographysystem
AT filippopisano opensourcethreemirrorlaserscanningholographictwophotonlithographysystem
AT massimodevittorio opensourcethreemirrorlaserscanningholographictwophotonlithographysystem
AT ferrucciopisanello opensourcethreemirrorlaserscanningholographictwophotonlithographysystem