An Experimental Study on the Fabrication of Glass-based Acceleration Sensor Body Using Micro Powder Blasting Method

This study investigated the feasibility of the micro powder blasting technique for the micro fabrication of sensor structures using the Pyrex glass to replace the existing silicon-based acceleration sensor fabrication processes. As the preliminary experiments, the effects of the blasting pressure, t...

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Main Authors: Bong-Cheol Shin, Myeong-Woo Cho, Dae-Jin Yun, Dong-Sam Park
Format: Article
Language:English
Published: MDPI AG 2007-05-01
Series:Sensors
Subjects:
Online Access:http://www.mdpi.com/1424-8220/7/5/697/
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author Bong-Cheol Shin
Myeong-Woo Cho
Dae-Jin Yun
Dong-Sam Park
author_facet Bong-Cheol Shin
Myeong-Woo Cho
Dae-Jin Yun
Dong-Sam Park
author_sort Bong-Cheol Shin
collection DOAJ
description This study investigated the feasibility of the micro powder blasting technique for the micro fabrication of sensor structures using the Pyrex glass to replace the existing silicon-based acceleration sensor fabrication processes. As the preliminary experiments, the effects of the blasting pressure, the mass flow rate of abrasive and the number of nozzle scanning times on erosion depth of the Pyrex and the soda lime glasses were examined. From the experimental results, optimal blasting conditions were selected for the Pyrex glass machining. The dimensions of the designed glass sensor was 1.7×1.7×0.6mm for the vibrating mass, and 2.9×0.7×0.2mm for the cantilever beam. The machining results showed that the dimensional errors of the machined glass sensor ranged from 3 μm in minimum to 20 μm in maximum. These results imply that the micro powder blasting method can be applied for the micromachining of glass-based acceleration sensors to replace the exiting method.
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spelling doaj.art-e7b89fb986714d99a8db6c9d6bffeb752022-12-22T04:01:26ZengMDPI AGSensors1424-82202007-05-017569770710.3390/s7050697An Experimental Study on the Fabrication of Glass-based Acceleration Sensor Body Using Micro Powder Blasting MethodBong-Cheol ShinMyeong-Woo ChoDae-Jin YunDong-Sam ParkThis study investigated the feasibility of the micro powder blasting technique for the micro fabrication of sensor structures using the Pyrex glass to replace the existing silicon-based acceleration sensor fabrication processes. As the preliminary experiments, the effects of the blasting pressure, the mass flow rate of abrasive and the number of nozzle scanning times on erosion depth of the Pyrex and the soda lime glasses were examined. From the experimental results, optimal blasting conditions were selected for the Pyrex glass machining. The dimensions of the designed glass sensor was 1.7×1.7×0.6mm for the vibrating mass, and 2.9×0.7×0.2mm for the cantilever beam. The machining results showed that the dimensional errors of the machined glass sensor ranged from 3 μm in minimum to 20 μm in maximum. These results imply that the micro powder blasting method can be applied for the micromachining of glass-based acceleration sensors to replace the exiting method.http://www.mdpi.com/1424-8220/7/5/697/Acceleration sensormicro powder blastingmicromachiningmaskingetching.
spellingShingle Bong-Cheol Shin
Myeong-Woo Cho
Dae-Jin Yun
Dong-Sam Park
An Experimental Study on the Fabrication of Glass-based Acceleration Sensor Body Using Micro Powder Blasting Method
Sensors
Acceleration sensor
micro powder blasting
micromachining
masking
etching.
title An Experimental Study on the Fabrication of Glass-based Acceleration Sensor Body Using Micro Powder Blasting Method
title_full An Experimental Study on the Fabrication of Glass-based Acceleration Sensor Body Using Micro Powder Blasting Method
title_fullStr An Experimental Study on the Fabrication of Glass-based Acceleration Sensor Body Using Micro Powder Blasting Method
title_full_unstemmed An Experimental Study on the Fabrication of Glass-based Acceleration Sensor Body Using Micro Powder Blasting Method
title_short An Experimental Study on the Fabrication of Glass-based Acceleration Sensor Body Using Micro Powder Blasting Method
title_sort experimental study on the fabrication of glass based acceleration sensor body using micro powder blasting method
topic Acceleration sensor
micro powder blasting
micromachining
masking
etching.
url http://www.mdpi.com/1424-8220/7/5/697/
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