Process Monitoring Evaluation and Implementation for the Wood Abrasive Machining Process

Wood processing industries have continuously developed and improved technologies and processes to transform wood to obtain better final product quality and thus increase profits. Abrasive machining is one of the most important of these processes and therefore merits special attention and study. The...

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Main Authors: Steven D. Jackson, Richard L. Lemaster, Daniel E. Saloni
Format: Article
Language:English
Published: MDPI AG 2010-11-01
Series:Sensors
Subjects:
Online Access:http://www.mdpi.com/1424-8220/10/11/10401/
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author Steven D. Jackson
Richard L. Lemaster
Daniel E. Saloni
author_facet Steven D. Jackson
Richard L. Lemaster
Daniel E. Saloni
author_sort Steven D. Jackson
collection DOAJ
description Wood processing industries have continuously developed and improved technologies and processes to transform wood to obtain better final product quality and thus increase profits. Abrasive machining is one of the most important of these processes and therefore merits special attention and study. The objective of this work was to evaluate and demonstrate a process monitoring system for use in the abrasive machining of wood and wood based products. The system developed increases the life of the belt by detecting (using process monitoring sensors) and removing (by cleaning) the abrasive loading during the machining process. This study focused on abrasive belt machining processes and included substantial background work, which provided a solid base for understanding the behavior of the abrasive, and the different ways that the abrasive machining process can be monitored. In addition, the background research showed that abrasive belts can effectively be cleaned by the appropriate cleaning technique. The process monitoring system developed included acoustic emission sensors which tended to be sensitive to belt wear, as well as platen vibration, but not loading, and optical sensors which were sensitive to abrasive loading.
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spelling doaj.art-e7c5e525d4e041dc86c87f73478fa96c2022-12-22T02:57:37ZengMDPI AGSensors1424-82202010-11-011011104011041210.3390/s101110401Process Monitoring Evaluation and Implementation for the Wood Abrasive Machining ProcessSteven D. JacksonRichard L. LemasterDaniel E. SaloniWood processing industries have continuously developed and improved technologies and processes to transform wood to obtain better final product quality and thus increase profits. Abrasive machining is one of the most important of these processes and therefore merits special attention and study. The objective of this work was to evaluate and demonstrate a process monitoring system for use in the abrasive machining of wood and wood based products. The system developed increases the life of the belt by detecting (using process monitoring sensors) and removing (by cleaning) the abrasive loading during the machining process. This study focused on abrasive belt machining processes and included substantial background work, which provided a solid base for understanding the behavior of the abrasive, and the different ways that the abrasive machining process can be monitored. In addition, the background research showed that abrasive belts can effectively be cleaned by the appropriate cleaning technique. The process monitoring system developed included acoustic emission sensors which tended to be sensitive to belt wear, as well as platen vibration, but not loading, and optical sensors which were sensitive to abrasive loading.http://www.mdpi.com/1424-8220/10/11/10401/abrasive machiningprocess monitoringabrasive belt lifebelt loadingacoustic emissionoptical sensors
spellingShingle Steven D. Jackson
Richard L. Lemaster
Daniel E. Saloni
Process Monitoring Evaluation and Implementation for the Wood Abrasive Machining Process
Sensors
abrasive machining
process monitoring
abrasive belt life
belt loading
acoustic emission
optical sensors
title Process Monitoring Evaluation and Implementation for the Wood Abrasive Machining Process
title_full Process Monitoring Evaluation and Implementation for the Wood Abrasive Machining Process
title_fullStr Process Monitoring Evaluation and Implementation for the Wood Abrasive Machining Process
title_full_unstemmed Process Monitoring Evaluation and Implementation for the Wood Abrasive Machining Process
title_short Process Monitoring Evaluation and Implementation for the Wood Abrasive Machining Process
title_sort process monitoring evaluation and implementation for the wood abrasive machining process
topic abrasive machining
process monitoring
abrasive belt life
belt loading
acoustic emission
optical sensors
url http://www.mdpi.com/1424-8220/10/11/10401/
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