Three-dimensional model reconstruction of pipeline with inner wall corrosion based on ultrasonic phased array technology

The inner wall corrosion of pipelines is concealed and hard to monitor in time. In order to visualize the shape of the internally corroded pipeline, as well as the defect volume and its spatial distribution, a three-dimensional(3D) model reconstruction method based on the ultrasonic phased array tec...

Full description

Bibliographic Details
Main Authors: ZHANG Yu-long, HOU Rong-guo, WANG Rui, ZHANG Miao-miao, LYU Zhe
Format: Article
Language:zho
Published: Editorial Office of Oil & Gas Storage and Transportation 2023-12-01
Series:You-qi chuyun
Subjects:
Online Access:http://kykxxb.cumtb.edu.cn/article/10.6047/j.issn.1000-8241.2023.12.006
_version_ 1797208396235014144
author ZHANG Yu-long
HOU Rong-guo
WANG Rui
ZHANG Miao-miao
LYU Zhe
author_facet ZHANG Yu-long
HOU Rong-guo
WANG Rui
ZHANG Miao-miao
LYU Zhe
author_sort ZHANG Yu-long
collection DOAJ
description The inner wall corrosion of pipelines is concealed and hard to monitor in time. In order to visualize the shape of the internally corroded pipeline, as well as the defect volume and its spatial distribution, a three-dimensional(3D) model reconstruction method based on the ultrasonic phased array technology was proposed for the internally corroded pipeline. A self-built acquisition platform was used to control the one-dimensional linear array probes for the phased array, and the reflected echo signal was used to obtain the space coordinates between the inner and outer diameters of the corroded pipeline. Then, the point cloud data set between the inner and outer diameters was constructed by the interpolation method, and the point cloud data of each fracture zone were obtained by the hierarchical scanning method. Besides,data processing, reverse model reconstruction and forward modeling were performed for the 3D model reconstruction of the collected point cloud data. Finally, the reconstructed 3D model was compared with the point cloud data obtained by the Creaform 3D laser scanner. The results show that it is feasible to obtain the point cloud data using one-dimensional linear array probes based on the ultrasonic phased array technology, and the established 3D model and defects have small errors and high precision, which has important reference value for the safety evaluation of oil and gas pipelines.
first_indexed 2024-04-24T09:38:08Z
format Article
id doaj.art-e7d9ddcc70dc4d709d8ff10d41d5ecd2
institution Directory Open Access Journal
issn 1000-8241
language zho
last_indexed 2024-04-24T09:38:08Z
publishDate 2023-12-01
publisher Editorial Office of Oil & Gas Storage and Transportation
record_format Article
series You-qi chuyun
spelling doaj.art-e7d9ddcc70dc4d709d8ff10d41d5ecd22024-04-15T08:55:06ZzhoEditorial Office of Oil & Gas Storage and TransportationYou-qi chuyun1000-82412023-12-0142121369137510.6047/j.issn.1000-8241.2023.12.00620231206Three-dimensional model reconstruction of pipeline with inner wall corrosion based on ultrasonic phased array technologyZHANG Yu-long0HOU Rong-guo1WANG Rui2ZHANG Miao-miao3LYU Zhe4Department of Industrial Engineering, ShanDong University of TechnologyDepartment of Industrial Engineering, ShanDong University of TechnologyDepartment of Industrial Engineering, ShanDong University of TechnologyDepartment of Industrial Engineering, ShanDong University of TechnologyDepartment of Industrial Engineering, ShanDong University of TechnologyThe inner wall corrosion of pipelines is concealed and hard to monitor in time. In order to visualize the shape of the internally corroded pipeline, as well as the defect volume and its spatial distribution, a three-dimensional(3D) model reconstruction method based on the ultrasonic phased array technology was proposed for the internally corroded pipeline. A self-built acquisition platform was used to control the one-dimensional linear array probes for the phased array, and the reflected echo signal was used to obtain the space coordinates between the inner and outer diameters of the corroded pipeline. Then, the point cloud data set between the inner and outer diameters was constructed by the interpolation method, and the point cloud data of each fracture zone were obtained by the hierarchical scanning method. Besides,data processing, reverse model reconstruction and forward modeling were performed for the 3D model reconstruction of the collected point cloud data. Finally, the reconstructed 3D model was compared with the point cloud data obtained by the Creaform 3D laser scanner. The results show that it is feasible to obtain the point cloud data using one-dimensional linear array probes based on the ultrasonic phased array technology, and the established 3D model and defects have small errors and high precision, which has important reference value for the safety evaluation of oil and gas pipelines.http://kykxxb.cumtb.edu.cn/article/10.6047/j.issn.1000-8241.2023.12.006oil and gas pipelinesinner wall corrosionultrasonic phased arrayone-dimensional linear arraypoint cloud dataprecision of defects
spellingShingle ZHANG Yu-long
HOU Rong-guo
WANG Rui
ZHANG Miao-miao
LYU Zhe
Three-dimensional model reconstruction of pipeline with inner wall corrosion based on ultrasonic phased array technology
You-qi chuyun
oil and gas pipelines
inner wall corrosion
ultrasonic phased array
one-dimensional linear array
point cloud data
precision of defects
title Three-dimensional model reconstruction of pipeline with inner wall corrosion based on ultrasonic phased array technology
title_full Three-dimensional model reconstruction of pipeline with inner wall corrosion based on ultrasonic phased array technology
title_fullStr Three-dimensional model reconstruction of pipeline with inner wall corrosion based on ultrasonic phased array technology
title_full_unstemmed Three-dimensional model reconstruction of pipeline with inner wall corrosion based on ultrasonic phased array technology
title_short Three-dimensional model reconstruction of pipeline with inner wall corrosion based on ultrasonic phased array technology
title_sort three dimensional model reconstruction of pipeline with inner wall corrosion based on ultrasonic phased array technology
topic oil and gas pipelines
inner wall corrosion
ultrasonic phased array
one-dimensional linear array
point cloud data
precision of defects
url http://kykxxb.cumtb.edu.cn/article/10.6047/j.issn.1000-8241.2023.12.006
work_keys_str_mv AT zhangyulong threedimensionalmodelreconstructionofpipelinewithinnerwallcorrosionbasedonultrasonicphasedarraytechnology
AT hourongguo threedimensionalmodelreconstructionofpipelinewithinnerwallcorrosionbasedonultrasonicphasedarraytechnology
AT wangrui threedimensionalmodelreconstructionofpipelinewithinnerwallcorrosionbasedonultrasonicphasedarraytechnology
AT zhangmiaomiao threedimensionalmodelreconstructionofpipelinewithinnerwallcorrosionbasedonultrasonicphasedarraytechnology
AT lyuzhe threedimensionalmodelreconstructionofpipelinewithinnerwallcorrosionbasedonultrasonicphasedarraytechnology