Soft Compensation for CNC Crankshaft Grinding Machine Tool

Wear and deformation CNC grinding machine tool, will be aggravated over time ofwhich will influence the manufacturing precision. To reduce the effect, the soft compensation method by modifying NC instruction was put forward to maintain the manufacturing precision of CNC crankshaft grinding machine t...

Full description

Bibliographic Details
Main Authors: Yongjun Liu, Jinwei Fan, Wei Miao
Format: Article
Language:English
Published: SAGE Publishing 2013-01-01
Series:Advances in Mechanical Engineering
Online Access:https://doi.org/10.1155/2013/254709
_version_ 1819005201203331072
author Yongjun Liu
Jinwei Fan
Wei Miao
author_facet Yongjun Liu
Jinwei Fan
Wei Miao
author_sort Yongjun Liu
collection DOAJ
description Wear and deformation CNC grinding machine tool, will be aggravated over time ofwhich will influence the manufacturing precision. To reduce the effect, the soft compensation method by modifying NC instruction was put forward to maintain the manufacturing precision of CNC crankshaft grinding machine tool. The error sources were analyzed, the errors caused by grinding force were calculated, and the precise grinding kinematics model was deduced by the multibody kinematics. Numerical simulation and manufacturing experiment were carried out and the rank tests were taken for the manufactured crankshafts. Experiments show that the manufacturer precision of the crank can be enhanced by 63.69%, 52.06%, 42.27%, and 30.96% by soft compensation of 10 years of service life and 10 μm grinding depth, 4 years of service life and 10 μm grinding depth, 10 years ofservice life and 6 μm grinding depth, and 4 years of service life and 6 μm grinding depth, respectively. Soft compensation can be applied to the machine tool in which the manufacturer precision has declined and the NC instruction with compensation should be updated periodically.
first_indexed 2024-12-20T23:49:01Z
format Article
id doaj.art-e82374d0dd2f4a5c9d92262583750a53
institution Directory Open Access Journal
issn 1687-8132
language English
last_indexed 2024-12-20T23:49:01Z
publishDate 2013-01-01
publisher SAGE Publishing
record_format Article
series Advances in Mechanical Engineering
spelling doaj.art-e82374d0dd2f4a5c9d92262583750a532022-12-21T19:22:53ZengSAGE PublishingAdvances in Mechanical Engineering1687-81322013-01-01510.1155/2013/25470910.1155_2013/254709Soft Compensation for CNC Crankshaft Grinding Machine ToolYongjun LiuJinwei FanWei MiaoWear and deformation CNC grinding machine tool, will be aggravated over time ofwhich will influence the manufacturing precision. To reduce the effect, the soft compensation method by modifying NC instruction was put forward to maintain the manufacturing precision of CNC crankshaft grinding machine tool. The error sources were analyzed, the errors caused by grinding force were calculated, and the precise grinding kinematics model was deduced by the multibody kinematics. Numerical simulation and manufacturing experiment were carried out and the rank tests were taken for the manufactured crankshafts. Experiments show that the manufacturer precision of the crank can be enhanced by 63.69%, 52.06%, 42.27%, and 30.96% by soft compensation of 10 years of service life and 10 μm grinding depth, 4 years of service life and 10 μm grinding depth, 10 years ofservice life and 6 μm grinding depth, and 4 years of service life and 6 μm grinding depth, respectively. Soft compensation can be applied to the machine tool in which the manufacturer precision has declined and the NC instruction with compensation should be updated periodically.https://doi.org/10.1155/2013/254709
spellingShingle Yongjun Liu
Jinwei Fan
Wei Miao
Soft Compensation for CNC Crankshaft Grinding Machine Tool
Advances in Mechanical Engineering
title Soft Compensation for CNC Crankshaft Grinding Machine Tool
title_full Soft Compensation for CNC Crankshaft Grinding Machine Tool
title_fullStr Soft Compensation for CNC Crankshaft Grinding Machine Tool
title_full_unstemmed Soft Compensation for CNC Crankshaft Grinding Machine Tool
title_short Soft Compensation for CNC Crankshaft Grinding Machine Tool
title_sort soft compensation for cnc crankshaft grinding machine tool
url https://doi.org/10.1155/2013/254709
work_keys_str_mv AT yongjunliu softcompensationforcnccrankshaftgrindingmachinetool
AT jinweifan softcompensationforcnccrankshaftgrindingmachinetool
AT weimiao softcompensationforcnccrankshaftgrindingmachinetool