MODELLING AND SIMULATION OF INDUSTRIAL HEAT EXCHANGER ETWORKS UNDER FOULING CONDITION USING INTEGRATED NEURAL NETWORK AND HYSYS

Fouling is a deposit inside heat exchanger network in a refinery has been identified as a major problem for efficient energy recovery. This heat exchanger network is also called Crude Preheat Train (CPT). In this paper, Multi Layer Perceptron (MLP) neural networks with Nonlinear Auto Regressive...

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Main Authors: Totok R. Biyanto, Roekmono Roekmono, Andi Rahmadiansyah, Aulia Siti Aisyah, Purwadi A. Darwito, Tutug Dhanardono, Titik Budiati
Format: Article
Language:English
Published: Informatics Department, Engineering Faculty 2015-07-01
Series:Jurnal Ilmiah Kursor: Menuju Solusi Teknologi Informasi
Subjects:
Online Access:https://kursorjournal.org/index.php/kursor/article/view/70
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author Totok R. Biyanto
Roekmono Roekmono
Andi Rahmadiansyah
Aulia Siti Aisyah
Purwadi A. Darwito
Tutug Dhanardono
Titik Budiati
author_facet Totok R. Biyanto
Roekmono Roekmono
Andi Rahmadiansyah
Aulia Siti Aisyah
Purwadi A. Darwito
Tutug Dhanardono
Titik Budiati
author_sort Totok R. Biyanto
collection DOAJ
description Fouling is a deposit inside heat exchanger network in a refinery has been identified as a major problem for efficient energy recovery. This heat exchanger network is also called Crude Preheat Train (CPT). In this paper, Multi Layer Perceptron (MLP) neural networks with Nonlinear Auto Regressive with eXogenous input (NARX) structure is utilized to build the heat exchanger fouling resistant model in refinery CPT and build predictive maintenance support tool based on neural network and HYSYS simulation model. The complexity and nonlinierity of the nature of the heat exchanger fouling characteristics due to changes in crude and product operating conditions, and also crude oil blends in the feed stocks have been captured very accurate by the proposed software. The RMSE is used to indicate the performance of the proposed software. The result shows that the average RMSE of integrated model in predicting outlet temperature of heat exchangerTH,out and TC,out between the actual and predicted values are determined to be 1.454 °C and 1.0665 °C, respectively. The integrated model is ready to usein support plant cleaning scheduling optimization, incorporate with optimization software.
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spelling doaj.art-e85076f150274745b396d496ecf093ef2023-08-13T20:42:52ZengInformatics Department, Engineering FacultyJurnal Ilmiah Kursor: Menuju Solusi Teknologi Informasi0216-05442301-69142015-07-018110.28961/kursor.v8i1.70MODELLING AND SIMULATION OF INDUSTRIAL HEAT EXCHANGER ETWORKS UNDER FOULING CONDITION USING INTEGRATED NEURAL NETWORK AND HYSYSTotok R. Biyanto0Roekmono Roekmono1Andi Rahmadiansyah2Aulia Siti Aisyah3Purwadi A. Darwito4Tutug Dhanardono5Titik Budiati6Engineering Physics Departement, FTI Sepuluh Nopember Institute of Techology (ITS) SurabayaFood Technology Department, State Polytechnic of JemberEngineering Physics Departement, FTI Sepuluh Nopember Institute of Techology (ITS) Surabaya,Engineering Physics Departement, FTI Sepuluh Nopember Institute of Techology (ITS) Surabaya,Engineering Physics Departement, FTI Sepuluh Nopember Institute of Techology (ITS) Surabaya,Engineering Physics Departement, FTI Sepuluh Nopember Institute of Techology (ITS) Surabaya,Engineering Physics Departement, FTI Sepuluh Nopember Institute of Techology (ITS) Surabaya, Fouling is a deposit inside heat exchanger network in a refinery has been identified as a major problem for efficient energy recovery. This heat exchanger network is also called Crude Preheat Train (CPT). In this paper, Multi Layer Perceptron (MLP) neural networks with Nonlinear Auto Regressive with eXogenous input (NARX) structure is utilized to build the heat exchanger fouling resistant model in refinery CPT and build predictive maintenance support tool based on neural network and HYSYS simulation model. The complexity and nonlinierity of the nature of the heat exchanger fouling characteristics due to changes in crude and product operating conditions, and also crude oil blends in the feed stocks have been captured very accurate by the proposed software. The RMSE is used to indicate the performance of the proposed software. The result shows that the average RMSE of integrated model in predicting outlet temperature of heat exchangerTH,out and TC,out between the actual and predicted values are determined to be 1.454 °C and 1.0665 °C, respectively. The integrated model is ready to usein support plant cleaning scheduling optimization, incorporate with optimization software. https://kursorjournal.org/index.php/kursor/article/view/70ModelingSimulationNeural NetworkFoulingHeat ExchangerCrude Preheat Trai
spellingShingle Totok R. Biyanto
Roekmono Roekmono
Andi Rahmadiansyah
Aulia Siti Aisyah
Purwadi A. Darwito
Tutug Dhanardono
Titik Budiati
MODELLING AND SIMULATION OF INDUSTRIAL HEAT EXCHANGER ETWORKS UNDER FOULING CONDITION USING INTEGRATED NEURAL NETWORK AND HYSYS
Jurnal Ilmiah Kursor: Menuju Solusi Teknologi Informasi
Modeling
Simulation
Neural Network
Fouling
Heat Exchanger
Crude Preheat Trai
title MODELLING AND SIMULATION OF INDUSTRIAL HEAT EXCHANGER ETWORKS UNDER FOULING CONDITION USING INTEGRATED NEURAL NETWORK AND HYSYS
title_full MODELLING AND SIMULATION OF INDUSTRIAL HEAT EXCHANGER ETWORKS UNDER FOULING CONDITION USING INTEGRATED NEURAL NETWORK AND HYSYS
title_fullStr MODELLING AND SIMULATION OF INDUSTRIAL HEAT EXCHANGER ETWORKS UNDER FOULING CONDITION USING INTEGRATED NEURAL NETWORK AND HYSYS
title_full_unstemmed MODELLING AND SIMULATION OF INDUSTRIAL HEAT EXCHANGER ETWORKS UNDER FOULING CONDITION USING INTEGRATED NEURAL NETWORK AND HYSYS
title_short MODELLING AND SIMULATION OF INDUSTRIAL HEAT EXCHANGER ETWORKS UNDER FOULING CONDITION USING INTEGRATED NEURAL NETWORK AND HYSYS
title_sort modelling and simulation of industrial heat exchanger etworks under fouling condition using integrated neural network and hysys
topic Modeling
Simulation
Neural Network
Fouling
Heat Exchanger
Crude Preheat Trai
url https://kursorjournal.org/index.php/kursor/article/view/70
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AT andirahmadiansyah modellingandsimulationofindustrialheatexchangeretworksunderfoulingconditionusingintegratedneuralnetworkandhysys
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AT tutugdhanardono modellingandsimulationofindustrialheatexchangeretworksunderfoulingconditionusingintegratedneuralnetworkandhysys
AT titikbudiati modellingandsimulationofindustrialheatexchangeretworksunderfoulingconditionusingintegratedneuralnetworkandhysys