Robust Dynamic Control of Constant-Current-Source-Based Dual-Active-Bridge DC/DC Converter Used for Off-Board EV Charging

Due to the high power density, inherent zero-voltage-switching (ZVS), and high voltage-conversation ratio, the current source-based isolated dual-active-bridge DAB–DC/DC converters are extensively used for charging EVs under constant-current mode. However, the fast dynamic response of an output curr...

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Main Authors: Muhammad Husnain Ashfaq, Zulfiqar Ali Memon, Muhammad Akmal Chaudhary, Muhammad Talha, Jeyraj Selvaraj, Nasrudin Abd Rahim, Muhammad Majid Hussain
Format: Article
Language:English
Published: MDPI AG 2022-11-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/23/8850
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author Muhammad Husnain Ashfaq
Zulfiqar Ali Memon
Muhammad Akmal Chaudhary
Muhammad Talha
Jeyraj Selvaraj
Nasrudin Abd Rahim
Muhammad Majid Hussain
author_facet Muhammad Husnain Ashfaq
Zulfiqar Ali Memon
Muhammad Akmal Chaudhary
Muhammad Talha
Jeyraj Selvaraj
Nasrudin Abd Rahim
Muhammad Majid Hussain
author_sort Muhammad Husnain Ashfaq
collection DOAJ
description Due to the high power density, inherent zero-voltage-switching (ZVS), and high voltage-conversation ratio, the current source-based isolated dual-active-bridge DAB–DC/DC converters are extensively used for charging EVs under constant-current mode. However, the fast dynamic response of an output current is a crucial requirement for dual-active-bridge DC/DC converters operating as a constant-current source. This study proposes a fast current controller (FCC) for tracking the desired output current under various input/output parameter disturbances/variations. The proposed control strategy can ensure a fast transient response with negligible overshoot/undershoot for output current during start-up and when there are variations in the load or input voltage. Furthermore, the dynamic behavior of the current control against change in the reference current value has also been improved. A constant-current-based DAB–DC/DC converter is modeled and simulated in MATLAB/Simulink software and a scaled-down 300 W lab prototype DAB–DC/DC converter is designed with the TMS320F28335 DSP controller of Texas Instruments. To verify the effectiveness of the proposed current controller, different test cases, such as a change in the load, a change in the input voltage, and a change in the desired output current, are considered. Moreover, under these test cases, the proposed current-control strategy is compared with the conventional proportional–integral (PI) current controller, model-based phase-shift controller (MBPS), and load current feed-forward controller (LCFF). Both the experimental and simulation results have validated the effectiveness of the proposed control strategy.
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spelling doaj.art-e880ce31129a485eb58a257f7d7203542023-11-24T10:51:14ZengMDPI AGEnergies1996-10732022-11-011523885010.3390/en15238850Robust Dynamic Control of Constant-Current-Source-Based Dual-Active-Bridge DC/DC Converter Used for Off-Board EV ChargingMuhammad Husnain Ashfaq0Zulfiqar Ali Memon1Muhammad Akmal Chaudhary2Muhammad Talha3Jeyraj Selvaraj4Nasrudin Abd Rahim5Muhammad Majid Hussain6UM Power Energy Dedicated Advanced Centre (UMPEDAC), University of Malaya, Kuala Lumpur 59990, MalaysiaDepartment of Electrical and Computer Engineering, Ajman University, Ajman P.O. Box 346, United Arab EmiratesDepartment of Electrical and Computer Engineering, Ajman University, Ajman P.O. Box 346, United Arab EmiratesUM Power Energy Dedicated Advanced Centre (UMPEDAC), University of Malaya, Kuala Lumpur 59990, MalaysiaUM Power Energy Dedicated Advanced Centre (UMPEDAC), University of Malaya, Kuala Lumpur 59990, MalaysiaUM Power Energy Dedicated Advanced Centre (UMPEDAC), University of Malaya, Kuala Lumpur 59990, MalaysiaElectrical, Electronic & Computer Engineering, School of Engineering & Physical Sciences, Heriot-Watt University, Edinburgh EH14 4AS, UKDue to the high power density, inherent zero-voltage-switching (ZVS), and high voltage-conversation ratio, the current source-based isolated dual-active-bridge DAB–DC/DC converters are extensively used for charging EVs under constant-current mode. However, the fast dynamic response of an output current is a crucial requirement for dual-active-bridge DC/DC converters operating as a constant-current source. This study proposes a fast current controller (FCC) for tracking the desired output current under various input/output parameter disturbances/variations. The proposed control strategy can ensure a fast transient response with negligible overshoot/undershoot for output current during start-up and when there are variations in the load or input voltage. Furthermore, the dynamic behavior of the current control against change in the reference current value has also been improved. A constant-current-based DAB–DC/DC converter is modeled and simulated in MATLAB/Simulink software and a scaled-down 300 W lab prototype DAB–DC/DC converter is designed with the TMS320F28335 DSP controller of Texas Instruments. To verify the effectiveness of the proposed current controller, different test cases, such as a change in the load, a change in the input voltage, and a change in the desired output current, are considered. Moreover, under these test cases, the proposed current-control strategy is compared with the conventional proportional–integral (PI) current controller, model-based phase-shift controller (MBPS), and load current feed-forward controller (LCFF). Both the experimental and simulation results have validated the effectiveness of the proposed control strategy.https://www.mdpi.com/1996-1073/15/23/8850renewable energybidirectional DAB–DC/DC converterconstant-current controlfast dynamic performanceoff-board EV charging
spellingShingle Muhammad Husnain Ashfaq
Zulfiqar Ali Memon
Muhammad Akmal Chaudhary
Muhammad Talha
Jeyraj Selvaraj
Nasrudin Abd Rahim
Muhammad Majid Hussain
Robust Dynamic Control of Constant-Current-Source-Based Dual-Active-Bridge DC/DC Converter Used for Off-Board EV Charging
Energies
renewable energy
bidirectional DAB–DC/DC converter
constant-current control
fast dynamic performance
off-board EV charging
title Robust Dynamic Control of Constant-Current-Source-Based Dual-Active-Bridge DC/DC Converter Used for Off-Board EV Charging
title_full Robust Dynamic Control of Constant-Current-Source-Based Dual-Active-Bridge DC/DC Converter Used for Off-Board EV Charging
title_fullStr Robust Dynamic Control of Constant-Current-Source-Based Dual-Active-Bridge DC/DC Converter Used for Off-Board EV Charging
title_full_unstemmed Robust Dynamic Control of Constant-Current-Source-Based Dual-Active-Bridge DC/DC Converter Used for Off-Board EV Charging
title_short Robust Dynamic Control of Constant-Current-Source-Based Dual-Active-Bridge DC/DC Converter Used for Off-Board EV Charging
title_sort robust dynamic control of constant current source based dual active bridge dc dc converter used for off board ev charging
topic renewable energy
bidirectional DAB–DC/DC converter
constant-current control
fast dynamic performance
off-board EV charging
url https://www.mdpi.com/1996-1073/15/23/8850
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