Design of a Novel Axial Gas Pulses Micromixer and Simulations of its Mixing Abilities via Computational Fluid Dynamics

Following the fast development of microfluidics over the last decade, the need for methods for mixing two gases in flow at an overall flow rate ranging from 1 to 100 NmL&#183;min<sup>&#8722;1</sup> with programmable mixing ratios has been quickly increasing in many fields of appl...

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Main Authors: Florian Noël, Christophe A. Serra, Stéphane Le Calvé
Format: Article
Language:English
Published: MDPI AG 2019-03-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/10/3/205
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author Florian Noël
Christophe A. Serra
Stéphane Le Calvé
author_facet Florian Noël
Christophe A. Serra
Stéphane Le Calvé
author_sort Florian Noël
collection DOAJ
description Following the fast development of microfluidics over the last decade, the need for methods for mixing two gases in flow at an overall flow rate ranging from 1 to 100 NmL&#183;min<sup>&#8722;1</sup> with programmable mixing ratios has been quickly increasing in many fields of application, especially in the calibration of analytical devices such as air pollution sensors. This work investigates numerically the mixing of pure gas pulses at flow rates in the range 1&#8211;100 NmL&#183;min<sup>&#8722;1</sup> in a newly designed multi-stage and modular micromixer composed of 4 buffer tanks of 300 &#181;L each per stage. Results indicate that, for a 1 s pulse of pure gas (formaldehyde) followed by a 9 s pulse of pure carrier gas (air), that is a pulses ratio of 1/10, an effective mixing up to 94&#8211;96% can be readily obtained at the exit of the micromixer. This is achieved in less than 20 s for any flow rate ranging from 1 to 100 NmL&#183;min<sup>&#8722;1</sup> simply by adjusting the number of stages, 1 to 16 respectively. By using an already diluted gas bottle containing 100 ppm of a given compound in an inert gas same as the carrier gas, concentrations ranging from 10 to 90 ppm should be obtained by adjusting the pulses ratio between 1/10 and 9/10 respectively.
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spelling doaj.art-e8a7baa136254c0ca8e79303e5b83afe2022-12-21T19:30:50ZengMDPI AGMicromachines2072-666X2019-03-0110320510.3390/mi10030205mi10030205Design of a Novel Axial Gas Pulses Micromixer and Simulations of its Mixing Abilities via Computational Fluid DynamicsFlorian Noël0Christophe A. Serra1Stéphane Le Calvé2ICPEES UMR 7515, Université de Strasbourg/CNRS, F-67000 Strasbourg, FranceInstitut Charles Sadron (ICS) UPR 22, Université de Strasbourg/CNRS, F-67000 Strasbourg, FranceICPEES UMR 7515, Université de Strasbourg/CNRS, F-67000 Strasbourg, FranceFollowing the fast development of microfluidics over the last decade, the need for methods for mixing two gases in flow at an overall flow rate ranging from 1 to 100 NmL&#183;min<sup>&#8722;1</sup> with programmable mixing ratios has been quickly increasing in many fields of application, especially in the calibration of analytical devices such as air pollution sensors. This work investigates numerically the mixing of pure gas pulses at flow rates in the range 1&#8211;100 NmL&#183;min<sup>&#8722;1</sup> in a newly designed multi-stage and modular micromixer composed of 4 buffer tanks of 300 &#181;L each per stage. Results indicate that, for a 1 s pulse of pure gas (formaldehyde) followed by a 9 s pulse of pure carrier gas (air), that is a pulses ratio of 1/10, an effective mixing up to 94&#8211;96% can be readily obtained at the exit of the micromixer. This is achieved in less than 20 s for any flow rate ranging from 1 to 100 NmL&#183;min<sup>&#8722;1</sup> simply by adjusting the number of stages, 1 to 16 respectively. By using an already diluted gas bottle containing 100 ppm of a given compound in an inert gas same as the carrier gas, concentrations ranging from 10 to 90 ppm should be obtained by adjusting the pulses ratio between 1/10 and 9/10 respectively.https://www.mdpi.com/2072-666X/10/3/205gas mixingpulsed flowmodular micromixermulti-stage micromixermodelling
spellingShingle Florian Noël
Christophe A. Serra
Stéphane Le Calvé
Design of a Novel Axial Gas Pulses Micromixer and Simulations of its Mixing Abilities via Computational Fluid Dynamics
Micromachines
gas mixing
pulsed flow
modular micromixer
multi-stage micromixer
modelling
title Design of a Novel Axial Gas Pulses Micromixer and Simulations of its Mixing Abilities via Computational Fluid Dynamics
title_full Design of a Novel Axial Gas Pulses Micromixer and Simulations of its Mixing Abilities via Computational Fluid Dynamics
title_fullStr Design of a Novel Axial Gas Pulses Micromixer and Simulations of its Mixing Abilities via Computational Fluid Dynamics
title_full_unstemmed Design of a Novel Axial Gas Pulses Micromixer and Simulations of its Mixing Abilities via Computational Fluid Dynamics
title_short Design of a Novel Axial Gas Pulses Micromixer and Simulations of its Mixing Abilities via Computational Fluid Dynamics
title_sort design of a novel axial gas pulses micromixer and simulations of its mixing abilities via computational fluid dynamics
topic gas mixing
pulsed flow
modular micromixer
multi-stage micromixer
modelling
url https://www.mdpi.com/2072-666X/10/3/205
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AT christopheaserra designofanovelaxialgaspulsesmicromixerandsimulationsofitsmixingabilitiesviacomputationalfluiddynamics
AT stephanelecalve designofanovelaxialgaspulsesmicromixerandsimulationsofitsmixingabilitiesviacomputationalfluiddynamics