Comparative Study of the Parameter Acquisition Methods for the Cauer Thermal Network Model of an IGBT Module

Under the operating conditions of high power and high switching frequency, an insulated gate bipolar transistor (IGBT) chip can produce relatively large power loss, causing the junction temperature to rise rapidly; consequently, the reliability of the IGBT module can be seriously affected. Therefore...

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Main Authors: Tong An, Rui Zhou, Fei Qin, Yanwei Dai, Yanpeng Gong, Pei Chen
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Electronics
Subjects:
Online Access:https://www.mdpi.com/2079-9292/12/7/1650
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author Tong An
Rui Zhou
Fei Qin
Yanwei Dai
Yanpeng Gong
Pei Chen
author_facet Tong An
Rui Zhou
Fei Qin
Yanwei Dai
Yanpeng Gong
Pei Chen
author_sort Tong An
collection DOAJ
description Under the operating conditions of high power and high switching frequency, an insulated gate bipolar transistor (IGBT) chip can produce relatively large power loss, causing the junction temperature to rise rapidly; consequently, the reliability of the IGBT module can be seriously affected. Therefore, it is necessary to accurately predict the junction temperature of the IGBT chip. The resistance capacitance (<i>RC</i>) thermal network model is a commonly used method for IGBT junction temperature prediction. In this paper, the model parameters are obtained by two methods to establish the Cauer thermal network models of the IGBT module. The first method is to experimentally obtain the transient thermal impedance curve of the IGBT module and the structure function and then extract the individual thermal parameters of the Cauer thermal network model; the second method is to obtain the thermal parameters of the thermal network model directly by using theoretical formulas that consider the influence of the heat spreading angle. The predicted junction temperatures of the Cauer thermal network models established by the two methods are compared with the junction temperatures obtained from infrared (IR) measurements during the power cycling test, the junction temperatures measured by the temperature-sensitive electrical parameter (TSEP) method, and the junction temperatures calculated by finite element (FE) analysis. Additionally, the Cauer thermal network models established by the two methods are compared and verified. The results indicate that the Cauer thermal network model established based on theoretical formulas can accurately predict the maximum junction temperature of the IGBT chip, and the calculated temperature for each layer, from the IGBT chip layer to the ceramic layer, also accords well with the FE results. The Cauer thermal network model established based on the experimental test and the structure function can accurately predict the average junction temperature of the IGBT chip.
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spelling doaj.art-e8a99ae4d9544674a25c7a39f08b13902023-11-17T16:33:38ZengMDPI AGElectronics2079-92922023-03-01127165010.3390/electronics12071650Comparative Study of the Parameter Acquisition Methods for the Cauer Thermal Network Model of an IGBT ModuleTong An0Rui Zhou1Fei Qin2Yanwei Dai3Yanpeng Gong4Pei Chen5Institute of Electronics Packaging Technology and Reliability, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, ChinaInstitute of Electronics Packaging Technology and Reliability, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, ChinaInstitute of Electronics Packaging Technology and Reliability, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, ChinaInstitute of Electronics Packaging Technology and Reliability, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, ChinaInstitute of Electronics Packaging Technology and Reliability, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, ChinaInstitute of Electronics Packaging Technology and Reliability, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, ChinaUnder the operating conditions of high power and high switching frequency, an insulated gate bipolar transistor (IGBT) chip can produce relatively large power loss, causing the junction temperature to rise rapidly; consequently, the reliability of the IGBT module can be seriously affected. Therefore, it is necessary to accurately predict the junction temperature of the IGBT chip. The resistance capacitance (<i>RC</i>) thermal network model is a commonly used method for IGBT junction temperature prediction. In this paper, the model parameters are obtained by two methods to establish the Cauer thermal network models of the IGBT module. The first method is to experimentally obtain the transient thermal impedance curve of the IGBT module and the structure function and then extract the individual thermal parameters of the Cauer thermal network model; the second method is to obtain the thermal parameters of the thermal network model directly by using theoretical formulas that consider the influence of the heat spreading angle. The predicted junction temperatures of the Cauer thermal network models established by the two methods are compared with the junction temperatures obtained from infrared (IR) measurements during the power cycling test, the junction temperatures measured by the temperature-sensitive electrical parameter (TSEP) method, and the junction temperatures calculated by finite element (FE) analysis. Additionally, the Cauer thermal network models established by the two methods are compared and verified. The results indicate that the Cauer thermal network model established based on theoretical formulas can accurately predict the maximum junction temperature of the IGBT chip, and the calculated temperature for each layer, from the IGBT chip layer to the ceramic layer, also accords well with the FE results. The Cauer thermal network model established based on the experimental test and the structure function can accurately predict the average junction temperature of the IGBT chip.https://www.mdpi.com/2079-9292/12/7/1650insulated gate bipolar transistorjunction temperatureCauer thermal network models
spellingShingle Tong An
Rui Zhou
Fei Qin
Yanwei Dai
Yanpeng Gong
Pei Chen
Comparative Study of the Parameter Acquisition Methods for the Cauer Thermal Network Model of an IGBT Module
Electronics
insulated gate bipolar transistor
junction temperature
Cauer thermal network models
title Comparative Study of the Parameter Acquisition Methods for the Cauer Thermal Network Model of an IGBT Module
title_full Comparative Study of the Parameter Acquisition Methods for the Cauer Thermal Network Model of an IGBT Module
title_fullStr Comparative Study of the Parameter Acquisition Methods for the Cauer Thermal Network Model of an IGBT Module
title_full_unstemmed Comparative Study of the Parameter Acquisition Methods for the Cauer Thermal Network Model of an IGBT Module
title_short Comparative Study of the Parameter Acquisition Methods for the Cauer Thermal Network Model of an IGBT Module
title_sort comparative study of the parameter acquisition methods for the cauer thermal network model of an igbt module
topic insulated gate bipolar transistor
junction temperature
Cauer thermal network models
url https://www.mdpi.com/2079-9292/12/7/1650
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AT ruizhou comparativestudyoftheparameteracquisitionmethodsforthecauerthermalnetworkmodelofanigbtmodule
AT feiqin comparativestudyoftheparameteracquisitionmethodsforthecauerthermalnetworkmodelofanigbtmodule
AT yanweidai comparativestudyoftheparameteracquisitionmethodsforthecauerthermalnetworkmodelofanigbtmodule
AT yanpenggong comparativestudyoftheparameteracquisitionmethodsforthecauerthermalnetworkmodelofanigbtmodule
AT peichen comparativestudyoftheparameteracquisitionmethodsforthecauerthermalnetworkmodelofanigbtmodule