Study on milling of super elasto-plastic β type titanium alloy (Verification of processing characteristics and selection of optimum cutting conditions)
Recently, a titanium alloy has been as biomaterials that have stable mechanical property and superior biocompatibility. But the titanium alloy generally has higher young’s modulus in comparison with cortical bone, then bone resorption was occurred by stress shielding. For this reason β-type titanium...
| Main Authors: | , , , , |
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| Format: | Article |
| Language: | Japanese |
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The Japan Society of Mechanical Engineers
2017-10-01
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| Series: | Nihon Kikai Gakkai ronbunshu |
| Subjects: | |
| Online Access: | https://www.jstage.jst.go.jp/article/transjsme/83/855/83_17-00258/_pdf/-char/en |
| _version_ | 1811221124471586816 |
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| author | Hideharu KATO Kohei ITO Akihiro KITAMURA Noriaki IKENAGA Kazuyuki KUBOTA |
| author_facet | Hideharu KATO Kohei ITO Akihiro KITAMURA Noriaki IKENAGA Kazuyuki KUBOTA |
| author_sort | Hideharu KATO |
| collection | DOAJ |
| description | Recently, a titanium alloy has been as biomaterials that have stable mechanical property and superior biocompatibility. But the titanium alloy generally has higher young’s modulus in comparison with cortical bone, then bone resorption was occurred by stress shielding. For this reason β-type titanium alloy exhibiting super-elasticity and super-plasticity was developed. This alloy has high tensile stress and low young’s modulus too. However, the characteristics of this alloy is lost by severe heat environment and external force. Therefore, there is possibility that the advantageous characteristics may be lost during cutting. In this study, the effect of cutting temperature and cutting force on the affected layer was investigated by milling with small ball end mill tool in order to decrease the affected layer by cutting process. At the cutting speed of 16.0m/s, the thickness of the affected layer exceeded 2.5μm because of increasing of cutting temperature that approached to the neighborhood of transition temperature of this alloy. On the other hand, the affected layer was observed for the cutting condition of high cutting force by increasing feed rate of a tooth, depth of cut and pick feed, the thickness of the affected layer was 0.7μm .So, the affected layer was dominant by the influence of cutting temperature. To decreasing affected layer, the cutting temperature is able to decrease to decreasing feed rate of a tooth or depth of cut. |
| first_indexed | 2024-04-12T07:53:52Z |
| format | Article |
| id | doaj.art-e8ca9f0aa4a040fd9abcf48d61dd2699 |
| institution | Directory Open Access Journal |
| issn | 2187-9761 |
| language | Japanese |
| last_indexed | 2024-04-12T07:53:52Z |
| publishDate | 2017-10-01 |
| publisher | The Japan Society of Mechanical Engineers |
| record_format | Article |
| series | Nihon Kikai Gakkai ronbunshu |
| spelling | doaj.art-e8ca9f0aa4a040fd9abcf48d61dd26992022-12-22T03:41:32ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612017-10-018385517-0025817-0025810.1299/transjsme.17-00258transjsmeStudy on milling of super elasto-plastic β type titanium alloy (Verification of processing characteristics and selection of optimum cutting conditions)Hideharu KATO0Kohei ITO1Akihiro KITAMURA2Noriaki IKENAGA3Kazuyuki KUBOTA4Kanazawa Institute of TechnologyKanazawa Institute of TechnologyOkuma CorporationKanazawa Institute of TechnologyHitachi Tool Engineering, Ltd.Recently, a titanium alloy has been as biomaterials that have stable mechanical property and superior biocompatibility. But the titanium alloy generally has higher young’s modulus in comparison with cortical bone, then bone resorption was occurred by stress shielding. For this reason β-type titanium alloy exhibiting super-elasticity and super-plasticity was developed. This alloy has high tensile stress and low young’s modulus too. However, the characteristics of this alloy is lost by severe heat environment and external force. Therefore, there is possibility that the advantageous characteristics may be lost during cutting. In this study, the effect of cutting temperature and cutting force on the affected layer was investigated by milling with small ball end mill tool in order to decrease the affected layer by cutting process. At the cutting speed of 16.0m/s, the thickness of the affected layer exceeded 2.5μm because of increasing of cutting temperature that approached to the neighborhood of transition temperature of this alloy. On the other hand, the affected layer was observed for the cutting condition of high cutting force by increasing feed rate of a tooth, depth of cut and pick feed, the thickness of the affected layer was 0.7μm .So, the affected layer was dominant by the influence of cutting temperature. To decreasing affected layer, the cutting temperature is able to decrease to decreasing feed rate of a tooth or depth of cut.https://www.jstage.jst.go.jp/article/transjsme/83/855/83_17-00258/_pdf/-char/ensuper elasto-plastic β type titanium alloycoated carbide toolsmall ball end mill tooltool lifesurface roughnesscutting temperatureaffected layer |
| spellingShingle | Hideharu KATO Kohei ITO Akihiro KITAMURA Noriaki IKENAGA Kazuyuki KUBOTA Study on milling of super elasto-plastic β type titanium alloy (Verification of processing characteristics and selection of optimum cutting conditions) Nihon Kikai Gakkai ronbunshu super elasto-plastic β type titanium alloy coated carbide tool small ball end mill tool tool life surface roughness cutting temperature affected layer |
| title | Study on milling of super elasto-plastic β type titanium alloy (Verification of processing characteristics and selection of optimum cutting conditions) |
| title_full | Study on milling of super elasto-plastic β type titanium alloy (Verification of processing characteristics and selection of optimum cutting conditions) |
| title_fullStr | Study on milling of super elasto-plastic β type titanium alloy (Verification of processing characteristics and selection of optimum cutting conditions) |
| title_full_unstemmed | Study on milling of super elasto-plastic β type titanium alloy (Verification of processing characteristics and selection of optimum cutting conditions) |
| title_short | Study on milling of super elasto-plastic β type titanium alloy (Verification of processing characteristics and selection of optimum cutting conditions) |
| title_sort | study on milling of super elasto plastic β type titanium alloy verification of processing characteristics and selection of optimum cutting conditions |
| topic | super elasto-plastic β type titanium alloy coated carbide tool small ball end mill tool tool life surface roughness cutting temperature affected layer |
| url | https://www.jstage.jst.go.jp/article/transjsme/83/855/83_17-00258/_pdf/-char/en |
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