Evaluation of 3D printed microfluidic networks to study fluid flow in rocks

Visualizing fluid flow in porous media can provide a better understanding of transport phenomena at the pore scale. In this regard, transparent micromodels are suitable tools to investigate fluid flow in porous media. However, using glass as the primary material makes them inappropriate for predicti...

Full description

Bibliographic Details
Main Authors: Mousavi Seyed Mahdi, Sadeghnejad Saeid, Ostadhassan Mehdi
Format: Article
Language:English
Published: EDP Sciences 2021-01-01
Series:Oil & Gas Science and Technology
Online Access:https://ogst.ifpenergiesnouvelles.fr/articles/ogst/full_html/2021/01/ogst200368/ogst200368.html
_version_ 1818865538831482880
author Mousavi Seyed Mahdi
Sadeghnejad Saeid
Ostadhassan Mehdi
author_facet Mousavi Seyed Mahdi
Sadeghnejad Saeid
Ostadhassan Mehdi
author_sort Mousavi Seyed Mahdi
collection DOAJ
description Visualizing fluid flow in porous media can provide a better understanding of transport phenomena at the pore scale. In this regard, transparent micromodels are suitable tools to investigate fluid flow in porous media. However, using glass as the primary material makes them inappropriate for predicting the natural behavior of rocks. Moreover, constructing these micromodels is time-consuming via conventional methods. Thus, an alternative approach can be to employ 3D printing technology to fabricate representative porous media. This study investigates fluid flow processes through a transparent microfluidic device based on a complex porous geometry (natural rock) using digital-light processing printing technology. Unlike previous studies, this one has focused on manufacturing repeatability. This micromodel, like a custom-built transparent cell, is capable of modeling single and multiphase transport phenomena. First, the tomographic data of a carbonate rock sample is segmented and 3D printed by a digital-light processing printer. Two miscible and immiscible tracer injection experiments are performed on the printed microfluidic media, while the experiments are verified with the same boundary conditions using a CFD simulator. The comparison of the results is based on Structural Similarity Index Measure (SSIM), where in both miscible and immiscible experiments, more than 80% SSIM is achieved. This confirms the reliability of printing methodology for manufacturing reusable microfluidic models as a promising and reliable tool for visual investigation of fluid flow in porous media. Ultimately, this study presents a novel comprehensive framework for manufacturing 2.5D realistic microfluidic devices (micromodels) from pore-scale rock images that are validated through CFD simulations.
first_indexed 2024-12-19T10:49:09Z
format Article
id doaj.art-e8d1355701e545cea89b086cd4f5fa40
institution Directory Open Access Journal
issn 1294-4475
1953-8189
language English
last_indexed 2024-12-19T10:49:09Z
publishDate 2021-01-01
publisher EDP Sciences
record_format Article
series Oil & Gas Science and Technology
spelling doaj.art-e8d1355701e545cea89b086cd4f5fa402022-12-21T20:25:07ZengEDP SciencesOil & Gas Science and Technology1294-44751953-81892021-01-01765010.2516/ogst/2021029ogst200368Evaluation of 3D printed microfluidic networks to study fluid flow in rocksMousavi Seyed Mahdi0Sadeghnejad Saeid1https://orcid.org/0000-0001-7386-4158Ostadhassan MehdiDepartment of Petroleum Engineering, Faculty of Chemical Engineering, Tarbiat Modares UniversityDepartment of Petroleum Engineering, Faculty of Chemical Engineering, Tarbiat Modares UniversityVisualizing fluid flow in porous media can provide a better understanding of transport phenomena at the pore scale. In this regard, transparent micromodels are suitable tools to investigate fluid flow in porous media. However, using glass as the primary material makes them inappropriate for predicting the natural behavior of rocks. Moreover, constructing these micromodels is time-consuming via conventional methods. Thus, an alternative approach can be to employ 3D printing technology to fabricate representative porous media. This study investigates fluid flow processes through a transparent microfluidic device based on a complex porous geometry (natural rock) using digital-light processing printing technology. Unlike previous studies, this one has focused on manufacturing repeatability. This micromodel, like a custom-built transparent cell, is capable of modeling single and multiphase transport phenomena. First, the tomographic data of a carbonate rock sample is segmented and 3D printed by a digital-light processing printer. Two miscible and immiscible tracer injection experiments are performed on the printed microfluidic media, while the experiments are verified with the same boundary conditions using a CFD simulator. The comparison of the results is based on Structural Similarity Index Measure (SSIM), where in both miscible and immiscible experiments, more than 80% SSIM is achieved. This confirms the reliability of printing methodology for manufacturing reusable microfluidic models as a promising and reliable tool for visual investigation of fluid flow in porous media. Ultimately, this study presents a novel comprehensive framework for manufacturing 2.5D realistic microfluidic devices (micromodels) from pore-scale rock images that are validated through CFD simulations.https://ogst.ifpenergiesnouvelles.fr/articles/ogst/full_html/2021/01/ogst200368/ogst200368.html
spellingShingle Mousavi Seyed Mahdi
Sadeghnejad Saeid
Ostadhassan Mehdi
Evaluation of 3D printed microfluidic networks to study fluid flow in rocks
Oil & Gas Science and Technology
title Evaluation of 3D printed microfluidic networks to study fluid flow in rocks
title_full Evaluation of 3D printed microfluidic networks to study fluid flow in rocks
title_fullStr Evaluation of 3D printed microfluidic networks to study fluid flow in rocks
title_full_unstemmed Evaluation of 3D printed microfluidic networks to study fluid flow in rocks
title_short Evaluation of 3D printed microfluidic networks to study fluid flow in rocks
title_sort evaluation of 3d printed microfluidic networks to study fluid flow in rocks
url https://ogst.ifpenergiesnouvelles.fr/articles/ogst/full_html/2021/01/ogst200368/ogst200368.html
work_keys_str_mv AT mousaviseyedmahdi evaluationof3dprintedmicrofluidicnetworkstostudyfluidflowinrocks
AT sadeghnejadsaeid evaluationof3dprintedmicrofluidicnetworkstostudyfluidflowinrocks
AT ostadhassanmehdi evaluationof3dprintedmicrofluidicnetworkstostudyfluidflowinrocks