Stepwise Removal Process Analysis Based on Layered Corrosion Oxides

The parts of engineering machinery quickly generate rusty oxides in the working process, which seriously affects their service life and safety. How to remove oxides efficiently without damaging the surface of the matrix is a crucial problem. This paper analyzes the critical laser parameters that aff...

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Main Authors: Yuan Ren, Liming Wang, Mingliang Ma, Wei Cheng, Baoli Li, Yuxin Lou, Jianfeng Li, Xinqiang Ma
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/21/7559
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author Yuan Ren
Liming Wang
Mingliang Ma
Wei Cheng
Baoli Li
Yuxin Lou
Jianfeng Li
Xinqiang Ma
author_facet Yuan Ren
Liming Wang
Mingliang Ma
Wei Cheng
Baoli Li
Yuxin Lou
Jianfeng Li
Xinqiang Ma
author_sort Yuan Ren
collection DOAJ
description The parts of engineering machinery quickly generate rusty oxides in the working process, which seriously affects their service life and safety. How to remove oxides efficiently without damaging the surface of the matrix is a crucial problem. This paper analyzes the critical laser parameters that affect the distribution of material temperature field, which determines the ablation depth of different oxides, by using the central composite experimental design method and taking the surface-ablation depth of Fe<sub>2</sub>O<sub>3</sub> and Fe<sub>3</sub>O<sub>4</sub> before and after laser cleaning as response variables to establish the prediction model of single removal volume with the help of Comsol Multiphysics software. The results show a positive correlation between ablation depth and peak power density and a negative correlation with scanning speed. In this process, the experimental results show that the prediction model is natural and effective. A flow chart of laser stepwise cleaning of layered corroded oxides can provide theoretical guidance for the laser cleaning of engineering machinery.
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spelling doaj.art-e8e36cbd60cf4c8a86aa294f62bb577c2023-11-24T05:37:11ZengMDPI AGMaterials1996-19442022-10-011521755910.3390/ma15217559Stepwise Removal Process Analysis Based on Layered Corrosion OxidesYuan Ren0Liming Wang1Mingliang Ma2Wei Cheng3Baoli Li4Yuxin Lou5Jianfeng Li6Xinqiang Ma7Key Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, School of Mechanical Engineering, Shandong University, Jinan 250061, ChinaKey Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, School of Mechanical Engineering, Shandong University, Jinan 250061, ChinaKey Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, School of Mechanical Engineering, Shandong University, Jinan 250061, ChinaLaser Institute, Qilu University of Technology (Shandong Academy of Sciences), 3501 Daxue Road, Jinan 250100, ChinaLiaocheng Institutes of Industrial Technology, Liaocheng 252002, ChinaShandong Qiangyuan Laser of Sdiit Ltd., Liaocheng 252022, ChinaKey Laboratory of High Efficiency and Clean Mechanical Manufacture, Ministry of Education, School of Mechanical Engineering, Shandong University, Jinan 250061, ChinaNational Demonstration Center for Experimental Mechanical Engineering Education, Shandong University, Jinan 250061, ChinaThe parts of engineering machinery quickly generate rusty oxides in the working process, which seriously affects their service life and safety. How to remove oxides efficiently without damaging the surface of the matrix is a crucial problem. This paper analyzes the critical laser parameters that affect the distribution of material temperature field, which determines the ablation depth of different oxides, by using the central composite experimental design method and taking the surface-ablation depth of Fe<sub>2</sub>O<sub>3</sub> and Fe<sub>3</sub>O<sub>4</sub> before and after laser cleaning as response variables to establish the prediction model of single removal volume with the help of Comsol Multiphysics software. The results show a positive correlation between ablation depth and peak power density and a negative correlation with scanning speed. In this process, the experimental results show that the prediction model is natural and effective. A flow chart of laser stepwise cleaning of layered corroded oxides can provide theoretical guidance for the laser cleaning of engineering machinery.https://www.mdpi.com/1996-1944/15/21/7559engineering machinerylaser cleaningcentral composite experimental testablation depthprediction model
spellingShingle Yuan Ren
Liming Wang
Mingliang Ma
Wei Cheng
Baoli Li
Yuxin Lou
Jianfeng Li
Xinqiang Ma
Stepwise Removal Process Analysis Based on Layered Corrosion Oxides
Materials
engineering machinery
laser cleaning
central composite experimental test
ablation depth
prediction model
title Stepwise Removal Process Analysis Based on Layered Corrosion Oxides
title_full Stepwise Removal Process Analysis Based on Layered Corrosion Oxides
title_fullStr Stepwise Removal Process Analysis Based on Layered Corrosion Oxides
title_full_unstemmed Stepwise Removal Process Analysis Based on Layered Corrosion Oxides
title_short Stepwise Removal Process Analysis Based on Layered Corrosion Oxides
title_sort stepwise removal process analysis based on layered corrosion oxides
topic engineering machinery
laser cleaning
central composite experimental test
ablation depth
prediction model
url https://www.mdpi.com/1996-1944/15/21/7559
work_keys_str_mv AT yuanren stepwiseremovalprocessanalysisbasedonlayeredcorrosionoxides
AT limingwang stepwiseremovalprocessanalysisbasedonlayeredcorrosionoxides
AT mingliangma stepwiseremovalprocessanalysisbasedonlayeredcorrosionoxides
AT weicheng stepwiseremovalprocessanalysisbasedonlayeredcorrosionoxides
AT baolili stepwiseremovalprocessanalysisbasedonlayeredcorrosionoxides
AT yuxinlou stepwiseremovalprocessanalysisbasedonlayeredcorrosionoxides
AT jianfengli stepwiseremovalprocessanalysisbasedonlayeredcorrosionoxides
AT xinqiangma stepwiseremovalprocessanalysisbasedonlayeredcorrosionoxides