Justification of the Choice of Parameters for the Gear Power Skiving Operation Based on Computer Simulation
The paper presents the results of modelling and investigation of the gear cutting process using the power skiving method. The investigations are based on the developed geometrical model of undeformed chips. The approach is based on the original method of forming an integral three-dimensional model o...
| Main Authors: | , , |
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| Format: | Article |
| Language: | English |
| Published: |
Sciendo
2023-11-01
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| Series: | Journal of Mechanical Engineering |
| Subjects: | |
| Online Access: | https://doi.org/10.2478/scjme-2023-0020 |
| _version_ | 1797435692421218304 |
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| author | Hrytsay Ihor Slipchuk Andrii Bosansky Miroslav |
| author_facet | Hrytsay Ihor Slipchuk Andrii Bosansky Miroslav |
| author_sort | Hrytsay Ihor |
| collection | DOAJ |
| description | The paper presents the results of modelling and investigation of the gear cutting process using the power skiving method. The investigations are based on the developed geometrical model of undeformed chips. The approach is based on the original method of forming an integral three-dimensional model on the basis of discrete cross-sections of tool tooth in their successive positions on the cutting path, taking into account the shape and size of the gap previously formed by this tooth. The formulae for calculating the cutting force and the forces acting on the work gear and tool are derived as a function of the angular position of the cutter. The dependence of this force on the angle of tool shaft setting and the angle of inclination of gear teeth is studied. The formulae take into account how the cutting intensity changes due to the peculiarities of the kinematics of power skiving technology and the influence of the actual geometric parameters of the tool on the cutting force. Based on the obtained dependencies, a methodology has been developed for the selection of the axial feed rate and spindle set angle to ensure a compromise between the required productivity and the accuracy of the gear profile. |
| first_indexed | 2024-03-09T10:50:57Z |
| format | Article |
| id | doaj.art-e93fa23ab57d4305a91048a639996881 |
| institution | Directory Open Access Journal |
| issn | 2450-5471 |
| language | English |
| last_indexed | 2024-03-09T10:50:57Z |
| publishDate | 2023-11-01 |
| publisher | Sciendo |
| record_format | Article |
| series | Journal of Mechanical Engineering |
| spelling | doaj.art-e93fa23ab57d4305a91048a6399968812023-12-01T07:20:09ZengSciendoJournal of Mechanical Engineering2450-54712023-11-01732334410.2478/scjme-2023-0020Justification of the Choice of Parameters for the Gear Power Skiving Operation Based on Computer SimulationHrytsay Ihor0Slipchuk Andrii1Bosansky Miroslav21Department of Mechanical Engineering Technologies, Lviv Polytechnic National University, Institute of Engineering Mechanics and Transport, Profesorska 1, Lviv, Ukraine1Department of Mechanical Engineering Technologies, Lviv Polytechnic National University, Institute of Engineering Mechanics and Transport, Profesorska 1, Lviv, Ukraine2Slovak University of Technology in Bratislava, Faculty of Mechanical Engineering, Institute of Transport Technology and Engineering Design, Nám. Slobody 17,812 31Bratislava, SlovakiaThe paper presents the results of modelling and investigation of the gear cutting process using the power skiving method. The investigations are based on the developed geometrical model of undeformed chips. The approach is based on the original method of forming an integral three-dimensional model on the basis of discrete cross-sections of tool tooth in their successive positions on the cutting path, taking into account the shape and size of the gap previously formed by this tooth. The formulae for calculating the cutting force and the forces acting on the work gear and tool are derived as a function of the angular position of the cutter. The dependence of this force on the angle of tool shaft setting and the angle of inclination of gear teeth is studied. The formulae take into account how the cutting intensity changes due to the peculiarities of the kinematics of power skiving technology and the influence of the actual geometric parameters of the tool on the cutting force. Based on the obtained dependencies, a methodology has been developed for the selection of the axial feed rate and spindle set angle to ensure a compromise between the required productivity and the accuracy of the gear profile.https://doi.org/10.2478/scjme-2023-0020undeformed chipexternal gearcutting forcepower skiving processsimulationmachining error |
| spellingShingle | Hrytsay Ihor Slipchuk Andrii Bosansky Miroslav Justification of the Choice of Parameters for the Gear Power Skiving Operation Based on Computer Simulation Journal of Mechanical Engineering undeformed chip external gear cutting force power skiving process simulation machining error |
| title | Justification of the Choice of Parameters for the Gear Power Skiving Operation Based on Computer Simulation |
| title_full | Justification of the Choice of Parameters for the Gear Power Skiving Operation Based on Computer Simulation |
| title_fullStr | Justification of the Choice of Parameters for the Gear Power Skiving Operation Based on Computer Simulation |
| title_full_unstemmed | Justification of the Choice of Parameters for the Gear Power Skiving Operation Based on Computer Simulation |
| title_short | Justification of the Choice of Parameters for the Gear Power Skiving Operation Based on Computer Simulation |
| title_sort | justification of the choice of parameters for the gear power skiving operation based on computer simulation |
| topic | undeformed chip external gear cutting force power skiving process simulation machining error |
| url | https://doi.org/10.2478/scjme-2023-0020 |
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