Research on the Hobbing Processing Method of Marine Beveloid Gear
Due to the particular structure of the beveloid gear, it cannot be directly hobbed by an ordinary gear hobbing machine. The existing processing method is complex and has a high cost. Therefore, the mass production and industrialization of beveloid gears are limited. To improve the machining efficien...
| Main Authors: | , , , |
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| Format: | Article |
| Language: | English |
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MDPI AG
2024-01-01
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| Series: | Machines |
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| Online Access: | https://www.mdpi.com/2075-1702/12/1/35 |
| _version_ | 1797343167520964608 |
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| author | Jianmin Wen Haoyu Yao Hui Li Bindi You |
| author_facet | Jianmin Wen Haoyu Yao Hui Li Bindi You |
| author_sort | Jianmin Wen |
| collection | DOAJ |
| description | Due to the particular structure of the beveloid gear, it cannot be directly hobbed by an ordinary gear hobbing machine. The existing processing method is complex and has a high cost. Therefore, the mass production and industrialization of beveloid gears are limited. To improve the machining efficiency and accuracy of processing beveloid gears, we proposed a hobbing method via the modification of ordinary hobbing machines. At first, we completed the derivation and calculation of the relevant processing parameters of the beveloid gear based on the study of the structural characteristics of the beveloid gear and the principle of hobbing machining. Then, we proposed and designed a beveloid gear hobbing method, and the modification of the ordinary hobbing machine was completed by using a hanging wheel mechanism in synchronous belt type. Finally, we completed the actual hobbing of the beveloid gear, and the feasibility of the proposed method was verified. After that, we analyzed the machining error of the trial-produced beveloid gear; the results showed that the accuracy of the trial-produced beveloid gear met the 6-level standard, which also verified the accuracy of the proposed method. |
| first_indexed | 2024-03-08T10:43:50Z |
| format | Article |
| id | doaj.art-e94db4776640411e9e2f18b48a71d48a |
| institution | Directory Open Access Journal |
| issn | 2075-1702 |
| language | English |
| last_indexed | 2024-03-08T10:43:50Z |
| publishDate | 2024-01-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Machines |
| spelling | doaj.art-e94db4776640411e9e2f18b48a71d48a2024-01-26T17:24:01ZengMDPI AGMachines2075-17022024-01-011213510.3390/machines12010035Research on the Hobbing Processing Method of Marine Beveloid GearJianmin Wen0Haoyu Yao1Hui Li2Bindi You3School of Ocean Engineering, Harbin Institute of Technology, Weihai 264209, ChinaSchool of Ocean Engineering, Harbin Institute of Technology, Weihai 264209, ChinaSchool of Ocean Engineering, Harbin Institute of Technology, Weihai 264209, ChinaSchool of Ocean Engineering, Harbin Institute of Technology, Weihai 264209, ChinaDue to the particular structure of the beveloid gear, it cannot be directly hobbed by an ordinary gear hobbing machine. The existing processing method is complex and has a high cost. Therefore, the mass production and industrialization of beveloid gears are limited. To improve the machining efficiency and accuracy of processing beveloid gears, we proposed a hobbing method via the modification of ordinary hobbing machines. At first, we completed the derivation and calculation of the relevant processing parameters of the beveloid gear based on the study of the structural characteristics of the beveloid gear and the principle of hobbing machining. Then, we proposed and designed a beveloid gear hobbing method, and the modification of the ordinary hobbing machine was completed by using a hanging wheel mechanism in synchronous belt type. Finally, we completed the actual hobbing of the beveloid gear, and the feasibility of the proposed method was verified. After that, we analyzed the machining error of the trial-produced beveloid gear; the results showed that the accuracy of the trial-produced beveloid gear met the 6-level standard, which also verified the accuracy of the proposed method.https://www.mdpi.com/2075-1702/12/1/35beveloid gearshobbing machiningmodificationhanging wheel mechanismerror analysis |
| spellingShingle | Jianmin Wen Haoyu Yao Hui Li Bindi You Research on the Hobbing Processing Method of Marine Beveloid Gear Machines beveloid gears hobbing machining modification hanging wheel mechanism error analysis |
| title | Research on the Hobbing Processing Method of Marine Beveloid Gear |
| title_full | Research on the Hobbing Processing Method of Marine Beveloid Gear |
| title_fullStr | Research on the Hobbing Processing Method of Marine Beveloid Gear |
| title_full_unstemmed | Research on the Hobbing Processing Method of Marine Beveloid Gear |
| title_short | Research on the Hobbing Processing Method of Marine Beveloid Gear |
| title_sort | research on the hobbing processing method of marine beveloid gear |
| topic | beveloid gears hobbing machining modification hanging wheel mechanism error analysis |
| url | https://www.mdpi.com/2075-1702/12/1/35 |
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