| Summary: | Bioenergy production from hydrochar via catalytic thermal conversion is of increasing importance to easing the energy shortage. The catalytic pyrolysis characteristics of hydrochar derived from sawdust (HSD) with calcined eggshell (CES) were investigated by the thermogravimetric–Fourier transform infrared spectroscopy–mass spectrometry (TG-FTIR-MS) method. Kinetic and thermodynamic parameters were determined by two iso-conversional model-free methods, namely, Kissinger–Akahira–Sunose (KAS) and Flynn–Wall–Ozawa (FWO). The results demonstrated that HSD exhibited a high fuel quality, with elevated carbon content (54.03%) and an increased high calorific value (21.65 MJ Kg<sup>−1</sup>). CES significantly enhanced the pyrolysis behavior of HSD by promoting the secondary cracking of organic vapors under the synergistic effect of CaO and mineral elements. Compared to non-catalytic pyrolysis, the residual mass and average activation energy of HSD-CES decreased by 29.61% and 14.10%, respectively, and the gaseous products of H<sub>2</sub> and CO from HSD-CES increased by 26.14% and 22.94%, respectively. Furthermore, the participation of CES effectively suppressed the emission of pollutants in the HSD pyrolysis process, with a 27.13% reduction in CH<sub>4</sub>, a 22.76% reduction in HCN, and a 20.28% reduction in NH<sub>3</sub>. This study provides valuable guidance on the potential use of hydrochar for renewable energy production.
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