Global and High-Resolution Damage Quantification in Dual-Phase Steel Bending Samples with Varying Stress States

In a variety of modern, multi-phase steels, damage evolves during plastic deformation in the form of the nucleation, growth and coalescence of voids in the microstructure. These microscopic sites play a vital role in the evolution of the materials’ mechanical properties, and therefore the...

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Main Authors: Rickmer Meya, Carl F. Kusche, Christian Löbbe, Talal Al-Samman, Sandra Korte-Kerzel, A. Erman Tekkaya
Format: Article
Language:English
Published: MDPI AG 2019-03-01
Series:Metals
Subjects:
Online Access:http://www.mdpi.com/2075-4701/9/3/319
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author Rickmer Meya
Carl F. Kusche
Christian Löbbe
Talal Al-Samman
Sandra Korte-Kerzel
A. Erman Tekkaya
author_facet Rickmer Meya
Carl F. Kusche
Christian Löbbe
Talal Al-Samman
Sandra Korte-Kerzel
A. Erman Tekkaya
author_sort Rickmer Meya
collection DOAJ
description In a variety of modern, multi-phase steels, damage evolves during plastic deformation in the form of the nucleation, growth and coalescence of voids in the microstructure. These microscopic sites play a vital role in the evolution of the materials’ mechanical properties, and therefore the later performance of bent products, even without having yet led to macroscopic cracking. However, the characterization and quantification of these diminutive sites is complex and time-consuming, especially when areas large enough to be statistically relevant for a complete bent product are considered. Here, we propose two possible solutions to this problem: an advanced, SEM-based method for high-resolution, large-area imaging, and an integral approach for calculating the overall void volume fraction by means of density measurement. These are applied for two bending processes, conventional air bending and radial stress superposed bending (RSS bending), to investigate and compare the strain- and stress-state dependent void evolution. RSS bending reduces the stress triaxiality during forming, which is found to diminish the overall formation of damage sites and their growth by the complimentary characterization approaches of high-resolution SEM and global density measurements.
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spelling doaj.art-e99d0685c13b4bdeaa98fbd12d5933bc2022-12-21T18:15:07ZengMDPI AGMetals2075-47012019-03-019331910.3390/met9030319met9030319Global and High-Resolution Damage Quantification in Dual-Phase Steel Bending Samples with Varying Stress StatesRickmer Meya0Carl F. Kusche1Christian Löbbe2Talal Al-Samman3Sandra Korte-Kerzel4A. Erman Tekkaya5Institute of forming technology and lightweight components, TU Dortmund University, Baroper Str. 303, 44227 Dortmund, GermanyInstitute of physical metallurgy and metal physics, RWTH Aachen, Kopernikusstr. 14, 52056 Aachen, GermanyInstitute of forming technology and lightweight components, TU Dortmund University, Baroper Str. 303, 44227 Dortmund, GermanyInstitute of physical metallurgy and metal physics, RWTH Aachen, Kopernikusstr. 14, 52056 Aachen, GermanyInstitute of physical metallurgy and metal physics, RWTH Aachen, Kopernikusstr. 14, 52056 Aachen, GermanyInstitute of forming technology and lightweight components, TU Dortmund University, Baroper Str. 303, 44227 Dortmund, GermanyIn a variety of modern, multi-phase steels, damage evolves during plastic deformation in the form of the nucleation, growth and coalescence of voids in the microstructure. These microscopic sites play a vital role in the evolution of the materials’ mechanical properties, and therefore the later performance of bent products, even without having yet led to macroscopic cracking. However, the characterization and quantification of these diminutive sites is complex and time-consuming, especially when areas large enough to be statistically relevant for a complete bent product are considered. Here, we propose two possible solutions to this problem: an advanced, SEM-based method for high-resolution, large-area imaging, and an integral approach for calculating the overall void volume fraction by means of density measurement. These are applied for two bending processes, conventional air bending and radial stress superposed bending (RSS bending), to investigate and compare the strain- and stress-state dependent void evolution. RSS bending reduces the stress triaxiality during forming, which is found to diminish the overall formation of damage sites and their growth by the complimentary characterization approaches of high-resolution SEM and global density measurements.http://www.mdpi.com/2075-4701/9/3/319damagecharacterizationautomated void recognitiondensitybendingstress superposition
spellingShingle Rickmer Meya
Carl F. Kusche
Christian Löbbe
Talal Al-Samman
Sandra Korte-Kerzel
A. Erman Tekkaya
Global and High-Resolution Damage Quantification in Dual-Phase Steel Bending Samples with Varying Stress States
Metals
damage
characterization
automated void recognition
density
bending
stress superposition
title Global and High-Resolution Damage Quantification in Dual-Phase Steel Bending Samples with Varying Stress States
title_full Global and High-Resolution Damage Quantification in Dual-Phase Steel Bending Samples with Varying Stress States
title_fullStr Global and High-Resolution Damage Quantification in Dual-Phase Steel Bending Samples with Varying Stress States
title_full_unstemmed Global and High-Resolution Damage Quantification in Dual-Phase Steel Bending Samples with Varying Stress States
title_short Global and High-Resolution Damage Quantification in Dual-Phase Steel Bending Samples with Varying Stress States
title_sort global and high resolution damage quantification in dual phase steel bending samples with varying stress states
topic damage
characterization
automated void recognition
density
bending
stress superposition
url http://www.mdpi.com/2075-4701/9/3/319
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