Preparation of Anorthite/Mullite In Situ and Phase Transformation in Porcelain
A high sintering temperature is required to acquire excellent performance in the production of porcelain but results in high fuel consumption. To prepare the porcelain with outstanding performance at a lower temperature, a self-produced additive containing calcium (CaK) was added into a three-compon...
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2023-02-01
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| author | Shao-Min Lin Ya-Ling Yu Ming-Feng Zhong Huan Yang Yang Liu Hang Li Chen-Yang Zhang Zhi-Jie Zhang |
| author_facet | Shao-Min Lin Ya-Ling Yu Ming-Feng Zhong Huan Yang Yang Liu Hang Li Chen-Yang Zhang Zhi-Jie Zhang |
| author_sort | Shao-Min Lin |
| collection | DOAJ |
| description | A high sintering temperature is required to acquire excellent performance in the production of porcelain but results in high fuel consumption. To prepare the porcelain with outstanding performance at a lower temperature, a self-produced additive containing calcium (CaK) was added into a three-component system of kaolinite–feldspar–quartz. XRD and SEM were used to characterize the samples. The toughening mechanism and Gibbs free energy were investigated. After introducing the CaK, the bending strength of the porcelain fired at 1513 K increased from 56.32 ± 0.65 MPa to 95.31 ± 0.63 MPa, which was 21.83% higher than that of the porcelain without CaK at an optimal firing temperature of 1603 K. The main crystal phase of the sample comprised mullite and quartz in the raw materials at 1453~1603 K. The anorthite was observed at 1453 K and interlocked with needle-shaped mullite at 1513 K in the porcelain after adding CaK, which resulted in the higher bending strength. Quantitative analysis indicated that the amount of anorthite decreased at 1513 K and disappeared at 1543 K; the amount of mullite increased with temperature. The Gibbs free energy of the reaction (CaO•Al<sub>2</sub>O<sub>3</sub>•2SiO<sub>2</sub> + 2(Al<sub>2</sub>O<sub>3</sub>•2SiO<sub>2</sub>) → 3Al<sub>2</sub>O<sub>3</sub>•2SiO<sub>2</sub> + CaO + 4SiO<sub>2</sub>) at high temperature was negative, which suggested that the formation of mullite (3Al<sub>2</sub>O<sub>3</sub>•2SiO<sub>2</sub>) from anorthite (CaO•Al<sub>2</sub>O<sub>3</sub>•2SiO<sub>2</sub>) was possible. These findings implied that the addition of CaK contributed to the appropriate phase composition and microstructure, and the excellent performance of the porcelain at a lower temperature. In addition, the transformation between anorthite and mullite was possible in the special raw material system. The results are of interest in producing anorthite/mullite ceramics at reduced sintering temperatures and the conversion between anorthite and mullite. |
| first_indexed | 2024-03-11T08:29:54Z |
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| id | doaj.art-e9c73bca2a45404b918645170f9fd7f8 |
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| spelling | doaj.art-e9c73bca2a45404b918645170f9fd7f82023-11-16T21:52:11ZengMDPI AGMaterials1996-19442023-02-01164161610.3390/ma16041616Preparation of Anorthite/Mullite In Situ and Phase Transformation in PorcelainShao-Min Lin0Ya-Ling Yu1Ming-Feng Zhong2Huan Yang3Yang Liu4Hang Li5Chen-Yang Zhang6Zhi-Jie Zhang7School of Materials Science and Engineering, Hanshan Normal University, Chaozhou 521041, ChinaSchool of Materials Science and Engineering, Hanshan Normal University, Chaozhou 521041, ChinaSchool of Materials Science and Engineering, South China University of Technology, Guangzhou 510641, ChinaSchool of Materials Science and Engineering, Hanshan Normal University, Chaozhou 521041, ChinaChaozhou Three-Circle (Group) Co., Ltd., Chaozhou 515646, ChinaSchool of Materials Science and Engineering, Central South University, Changsha 410083, ChinaSchool of Materials Science and Engineering, Hanshan Normal University, Chaozhou 521041, ChinaSchool of Materials Science and Engineering, South China University of Technology, Guangzhou 510641, ChinaA high sintering temperature is required to acquire excellent performance in the production of porcelain but results in high fuel consumption. To prepare the porcelain with outstanding performance at a lower temperature, a self-produced additive containing calcium (CaK) was added into a three-component system of kaolinite–feldspar–quartz. XRD and SEM were used to characterize the samples. The toughening mechanism and Gibbs free energy were investigated. After introducing the CaK, the bending strength of the porcelain fired at 1513 K increased from 56.32 ± 0.65 MPa to 95.31 ± 0.63 MPa, which was 21.83% higher than that of the porcelain without CaK at an optimal firing temperature of 1603 K. The main crystal phase of the sample comprised mullite and quartz in the raw materials at 1453~1603 K. The anorthite was observed at 1453 K and interlocked with needle-shaped mullite at 1513 K in the porcelain after adding CaK, which resulted in the higher bending strength. Quantitative analysis indicated that the amount of anorthite decreased at 1513 K and disappeared at 1543 K; the amount of mullite increased with temperature. The Gibbs free energy of the reaction (CaO•Al<sub>2</sub>O<sub>3</sub>•2SiO<sub>2</sub> + 2(Al<sub>2</sub>O<sub>3</sub>•2SiO<sub>2</sub>) → 3Al<sub>2</sub>O<sub>3</sub>•2SiO<sub>2</sub> + CaO + 4SiO<sub>2</sub>) at high temperature was negative, which suggested that the formation of mullite (3Al<sub>2</sub>O<sub>3</sub>•2SiO<sub>2</sub>) from anorthite (CaO•Al<sub>2</sub>O<sub>3</sub>•2SiO<sub>2</sub>) was possible. These findings implied that the addition of CaK contributed to the appropriate phase composition and microstructure, and the excellent performance of the porcelain at a lower temperature. In addition, the transformation between anorthite and mullite was possible in the special raw material system. The results are of interest in producing anorthite/mullite ceramics at reduced sintering temperatures and the conversion between anorthite and mullite.https://www.mdpi.com/1996-1944/16/4/1616anorthitemullitephase transformationporcelainthermodynamic analysis |
| spellingShingle | Shao-Min Lin Ya-Ling Yu Ming-Feng Zhong Huan Yang Yang Liu Hang Li Chen-Yang Zhang Zhi-Jie Zhang Preparation of Anorthite/Mullite In Situ and Phase Transformation in Porcelain Materials anorthite mullite phase transformation porcelain thermodynamic analysis |
| title | Preparation of Anorthite/Mullite In Situ and Phase Transformation in Porcelain |
| title_full | Preparation of Anorthite/Mullite In Situ and Phase Transformation in Porcelain |
| title_fullStr | Preparation of Anorthite/Mullite In Situ and Phase Transformation in Porcelain |
| title_full_unstemmed | Preparation of Anorthite/Mullite In Situ and Phase Transformation in Porcelain |
| title_short | Preparation of Anorthite/Mullite In Situ and Phase Transformation in Porcelain |
| title_sort | preparation of anorthite mullite in situ and phase transformation in porcelain |
| topic | anorthite mullite phase transformation porcelain thermodynamic analysis |
| url | https://www.mdpi.com/1996-1944/16/4/1616 |
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