Evolution of the metallurgical properties of Ti-6Al-4V, produced with different laser processing parameters, at constant energy density in selective laser melting

The improvement of the density with functional microstructure is still a challenge in the Selective Laser Melting process considering the laser processing parameters. In this study, the pore formation mechanisms and microstructural changes caused by the effects of laser power and track overlap durin...

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Main Authors: Snehashis Pal, Nenad Gubeljak, Radovan Hudák, Gorazd Lojen, Viktória Rajťúková, Tomaž Brajlih, Igor Drstvenšek
Format: Article
Language:English
Published: Elsevier 2020-06-01
Series:Results in Physics
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2211379720308044
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author Snehashis Pal
Nenad Gubeljak
Radovan Hudák
Gorazd Lojen
Viktória Rajťúková
Tomaž Brajlih
Igor Drstvenšek
author_facet Snehashis Pal
Nenad Gubeljak
Radovan Hudák
Gorazd Lojen
Viktória Rajťúková
Tomaž Brajlih
Igor Drstvenšek
author_sort Snehashis Pal
collection DOAJ
description The improvement of the density with functional microstructure is still a challenge in the Selective Laser Melting process considering the laser processing parameters. In this study, the pore formation mechanisms and microstructural changes caused by the effects of laser power and track overlap during the manufacturing process in selective laser melting were examined. Laser power played a crucial role in the geometry and quantity of keyhole pore formation and thus in improving density and quality. In contrast, a slightly higher track overlap led to a significant reduction in porosity, resulting in the production of fully dense samples of a Ti-6Al-4V alloy. The gradual variations in the solid-state phase transformation architecture occurred with variations in laser power and track overlap due to the use of different thermal mechanisms. The associated scanning speeds also significantly affected the microstructural architectures in some states. The melt pool dynamics and thermal properties that influenced the metallurgical properties of the samples are analyzed and interpreted. The analysis of the presented consequences can help the engineers to produce high density products together with functionally graded materials.
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spelling doaj.art-ea18ee8b7c4b44e0b059b688d0730d0a2022-12-22T00:02:06ZengElsevierResults in Physics2211-37972020-06-0117103186Evolution of the metallurgical properties of Ti-6Al-4V, produced with different laser processing parameters, at constant energy density in selective laser meltingSnehashis Pal0Nenad Gubeljak1Radovan Hudák2Gorazd Lojen3Viktória Rajťúková4Tomaž Brajlih5Igor Drstvenšek6Faculty of Mechanical Engineering, University of Maribor, Maribor, Slovenia; Corresponding author at: Smetanova ulica 17, 2000 Maribor, Slovenia.Faculty of Mechanical Engineering, University of Maribor, Maribor, SloveniaDepartment of Biomedical Engineering and Measurement, Technical University of Kosice, Kosice, SlovakiaFaculty of Mechanical Engineering, University of Maribor, Maribor, SloveniaDepartment of Biomedical Engineering and Measurement, Technical University of Kosice, Kosice, SlovakiaFaculty of Mechanical Engineering, University of Maribor, Maribor, SloveniaFaculty of Mechanical Engineering, University of Maribor, Maribor, SloveniaThe improvement of the density with functional microstructure is still a challenge in the Selective Laser Melting process considering the laser processing parameters. In this study, the pore formation mechanisms and microstructural changes caused by the effects of laser power and track overlap during the manufacturing process in selective laser melting were examined. Laser power played a crucial role in the geometry and quantity of keyhole pore formation and thus in improving density and quality. In contrast, a slightly higher track overlap led to a significant reduction in porosity, resulting in the production of fully dense samples of a Ti-6Al-4V alloy. The gradual variations in the solid-state phase transformation architecture occurred with variations in laser power and track overlap due to the use of different thermal mechanisms. The associated scanning speeds also significantly affected the microstructural architectures in some states. The melt pool dynamics and thermal properties that influenced the metallurgical properties of the samples are analyzed and interpreted. The analysis of the presented consequences can help the engineers to produce high density products together with functionally graded materials.http://www.sciencedirect.com/science/article/pii/S2211379720308044DensityPore formationMicrostructureLaser processing parametersTi-6Al-4V alloySelective laser melting
spellingShingle Snehashis Pal
Nenad Gubeljak
Radovan Hudák
Gorazd Lojen
Viktória Rajťúková
Tomaž Brajlih
Igor Drstvenšek
Evolution of the metallurgical properties of Ti-6Al-4V, produced with different laser processing parameters, at constant energy density in selective laser melting
Results in Physics
Density
Pore formation
Microstructure
Laser processing parameters
Ti-6Al-4V alloy
Selective laser melting
title Evolution of the metallurgical properties of Ti-6Al-4V, produced with different laser processing parameters, at constant energy density in selective laser melting
title_full Evolution of the metallurgical properties of Ti-6Al-4V, produced with different laser processing parameters, at constant energy density in selective laser melting
title_fullStr Evolution of the metallurgical properties of Ti-6Al-4V, produced with different laser processing parameters, at constant energy density in selective laser melting
title_full_unstemmed Evolution of the metallurgical properties of Ti-6Al-4V, produced with different laser processing parameters, at constant energy density in selective laser melting
title_short Evolution of the metallurgical properties of Ti-6Al-4V, produced with different laser processing parameters, at constant energy density in selective laser melting
title_sort evolution of the metallurgical properties of ti 6al 4v produced with different laser processing parameters at constant energy density in selective laser melting
topic Density
Pore formation
Microstructure
Laser processing parameters
Ti-6Al-4V alloy
Selective laser melting
url http://www.sciencedirect.com/science/article/pii/S2211379720308044
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