Multi-layer lithography using focal plane changing for SU-8 microstructures

In this paper, we report on a type of SU-8 microstructure with vertical sidewalls used for polydimethydiloxane (PDMS) microchannels. Multi-layer lithography using focal plane changing approach is proposed to expose the SU-8 photoresist based on a digital micromirror device (DMD) maskless lithography...

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Main Authors: Qiming Chen, Jinyun Zhou, Qi Zheng, Yiming Hu
Format: Article
Language:English
Published: IOP Publishing 2020-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/ab98cc
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author Qiming Chen
Jinyun Zhou
Qi Zheng
Yiming Hu
author_facet Qiming Chen
Jinyun Zhou
Qi Zheng
Yiming Hu
author_sort Qiming Chen
collection DOAJ
description In this paper, we report on a type of SU-8 microstructure with vertical sidewalls used for polydimethydiloxane (PDMS) microchannels. Multi-layer lithography using focal plane changing approach is proposed to expose the SU-8 photoresist based on a digital micromirror device (DMD) maskless lithography system. We used a light-emitting diode source with a wavelength of 405 nm. The thickness of the SU-8 is divided into multi-layers according to the depth of focus. Each layer corresponds to a depth of focus, and then, a virtual mask is designed for the layer. Finally, each layer is exposed to changes in the focal plane. The results indicate that the actual profile of the SU-8 mold shows good agreement with the design profile without any T-profiles. Additionally, there is better linewidth in the proposed method compared with multi-exposure by a single fixed focal plane. The PDMS microchannels result also demonstrate the stability of the SU-8 mold.
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spelling doaj.art-ea3bc020d2d647d5bdd3151834a0f43e2023-08-09T16:15:15ZengIOP PublishingMaterials Research Express2053-15912020-01-017606530610.1088/2053-1591/ab98ccMulti-layer lithography using focal plane changing for SU-8 microstructuresQiming Chen0https://orcid.org/0000-0003-2119-9664Jinyun Zhou1Qi Zheng2Yiming Hu3Department of School of Physics and Optoelectronic Engineering, Guangdong University of Technology , Guangzhou, 510006, People’s Republic of ChinaDepartment of School of Physics and Optoelectronic Engineering, Guangdong University of Technology , Guangzhou, 510006, People’s Republic of ChinaDepartment of School of Physics and Optoelectronic Engineering, Guangdong University of Technology , Guangzhou, 510006, People’s Republic of ChinaDepartment of School of Physics and Optoelectronic Engineering, Guangdong University of Technology , Guangzhou, 510006, People’s Republic of ChinaIn this paper, we report on a type of SU-8 microstructure with vertical sidewalls used for polydimethydiloxane (PDMS) microchannels. Multi-layer lithography using focal plane changing approach is proposed to expose the SU-8 photoresist based on a digital micromirror device (DMD) maskless lithography system. We used a light-emitting diode source with a wavelength of 405 nm. The thickness of the SU-8 is divided into multi-layers according to the depth of focus. Each layer corresponds to a depth of focus, and then, a virtual mask is designed for the layer. Finally, each layer is exposed to changes in the focal plane. The results indicate that the actual profile of the SU-8 mold shows good agreement with the design profile without any T-profiles. Additionally, there is better linewidth in the proposed method compared with multi-exposure by a single fixed focal plane. The PDMS microchannels result also demonstrate the stability of the SU-8 mold.https://doi.org/10.1088/2053-1591/ab98ccDMDmulti-layer lithographySU-8focal plane changing
spellingShingle Qiming Chen
Jinyun Zhou
Qi Zheng
Yiming Hu
Multi-layer lithography using focal plane changing for SU-8 microstructures
Materials Research Express
DMD
multi-layer lithography
SU-8
focal plane changing
title Multi-layer lithography using focal plane changing for SU-8 microstructures
title_full Multi-layer lithography using focal plane changing for SU-8 microstructures
title_fullStr Multi-layer lithography using focal plane changing for SU-8 microstructures
title_full_unstemmed Multi-layer lithography using focal plane changing for SU-8 microstructures
title_short Multi-layer lithography using focal plane changing for SU-8 microstructures
title_sort multi layer lithography using focal plane changing for su 8 microstructures
topic DMD
multi-layer lithography
SU-8
focal plane changing
url https://doi.org/10.1088/2053-1591/ab98cc
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AT jinyunzhou multilayerlithographyusingfocalplanechangingforsu8microstructures
AT qizheng multilayerlithographyusingfocalplanechangingforsu8microstructures
AT yiminghu multilayerlithographyusingfocalplanechangingforsu8microstructures