A Conceptual Model for the Interaction between Carbon Content and Manganese Sulphide Inclusions in the Short-Term Seawater Corrosion of Low Carbon Steel

The critical role of manganese sulphide (MnS) inclusions for the initiation of the short-term growth of pitting or localized corrosion of low carbon steels has long been recognized. Classical results show that pitting probability and pitting severity increases with increased sulphide concentration f...

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Main Authors: Robert E. Melchers, Igor A. Chaves, Robert Jeffrey
Format: Article
Language:English
Published: MDPI AG 2016-05-01
Series:Metals
Subjects:
Online Access:http://www.mdpi.com/2075-4701/6/6/132
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author Robert E. Melchers
Igor A. Chaves
Robert Jeffrey
author_facet Robert E. Melchers
Igor A. Chaves
Robert Jeffrey
author_sort Robert E. Melchers
collection DOAJ
description The critical role of manganese sulphide (MnS) inclusions for the initiation of the short-term growth of pitting or localized corrosion of low carbon steels has long been recognized. Classical results show that pitting probability and pitting severity increases with increased sulphide concentration for low carbon steels as a result of magnesium sulphides acting as local cathodes for initiating pitting corrosion. However, the iron carbides (cementite) in steels can also act as local cathodes for initiation of pitting corrosion. Herein it is proposed that there is competition between pits for cathodic area and that this will determine the severity of pitting and general corrosion observed in extended exposures. Preliminary experimental data for immersion exposures of up to 56 days in natural seawater of three low carbon steels show, contrary to conventional wisdom, greater pit depths for the steels with lower S content. However, the pit depth results are consistent with lower C/S ratios. This is considered to support the concept of cathodic competition between C and S. It is proposed that this offers explanations for a number of other phenomena, including the thus far unexplained apparently higher reactivity of some MnS inclusions.
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spelling doaj.art-ea832ddfe9d24ac88721c2ae00e4837c2022-12-22T01:18:41ZengMDPI AGMetals2075-47012016-05-016613210.3390/met6060132met6060132A Conceptual Model for the Interaction between Carbon Content and Manganese Sulphide Inclusions in the Short-Term Seawater Corrosion of Low Carbon SteelRobert E. Melchers0Igor A. Chaves1Robert Jeffrey2Centre for Infrastructure Performance and Reliability, The University of Newcastle, Newcastle 2308, AustraliaCentre for Infrastructure Performance and Reliability, The University of Newcastle, Newcastle 2308, AustraliaCentre for Infrastructure Performance and Reliability, The University of Newcastle, Newcastle 2308, AustraliaThe critical role of manganese sulphide (MnS) inclusions for the initiation of the short-term growth of pitting or localized corrosion of low carbon steels has long been recognized. Classical results show that pitting probability and pitting severity increases with increased sulphide concentration for low carbon steels as a result of magnesium sulphides acting as local cathodes for initiating pitting corrosion. However, the iron carbides (cementite) in steels can also act as local cathodes for initiation of pitting corrosion. Herein it is proposed that there is competition between pits for cathodic area and that this will determine the severity of pitting and general corrosion observed in extended exposures. Preliminary experimental data for immersion exposures of up to 56 days in natural seawater of three low carbon steels show, contrary to conventional wisdom, greater pit depths for the steels with lower S content. However, the pit depth results are consistent with lower C/S ratios. This is considered to support the concept of cathodic competition between C and S. It is proposed that this offers explanations for a number of other phenomena, including the thus far unexplained apparently higher reactivity of some MnS inclusions.http://www.mdpi.com/2075-4701/6/6/132manganesesulphidescathodescarboncompetition
spellingShingle Robert E. Melchers
Igor A. Chaves
Robert Jeffrey
A Conceptual Model for the Interaction between Carbon Content and Manganese Sulphide Inclusions in the Short-Term Seawater Corrosion of Low Carbon Steel
Metals
manganese
sulphides
cathodes
carbon
competition
title A Conceptual Model for the Interaction between Carbon Content and Manganese Sulphide Inclusions in the Short-Term Seawater Corrosion of Low Carbon Steel
title_full A Conceptual Model for the Interaction between Carbon Content and Manganese Sulphide Inclusions in the Short-Term Seawater Corrosion of Low Carbon Steel
title_fullStr A Conceptual Model for the Interaction between Carbon Content and Manganese Sulphide Inclusions in the Short-Term Seawater Corrosion of Low Carbon Steel
title_full_unstemmed A Conceptual Model for the Interaction between Carbon Content and Manganese Sulphide Inclusions in the Short-Term Seawater Corrosion of Low Carbon Steel
title_short A Conceptual Model for the Interaction between Carbon Content and Manganese Sulphide Inclusions in the Short-Term Seawater Corrosion of Low Carbon Steel
title_sort conceptual model for the interaction between carbon content and manganese sulphide inclusions in the short term seawater corrosion of low carbon steel
topic manganese
sulphides
cathodes
carbon
competition
url http://www.mdpi.com/2075-4701/6/6/132
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