3D-printed external cranial protection following decompressive craniectomy after brain injury: A pilot feasibility cohort study

<h4>Objectives</h4> 3D-printed (3DP) customized temporary cranial protection solutions following decompressive craniectomy (DC) are currently not widely practiced. A pilot trial of a 3DP customized head protection prototype device (HPPD) on 10 subjects was conducted during the subacute r...

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Main Authors: Karen Sui Geok Chua, Rathi Ratha Krishnan, Jia Min Yen, Tegan Kate Plunkett, Yan Ming Soh, Chien Joo Lim, Catherine M. Chia, Jun Cong Looi, Suan Gek Ng, Jai Rao
Format: Article
Language:English
Published: Public Library of Science (PLoS) 2021-01-01
Series:PLoS ONE
Online Access:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8553164/?tool=EBI
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author Karen Sui Geok Chua
Rathi Ratha Krishnan
Jia Min Yen
Tegan Kate Plunkett
Yan Ming Soh
Chien Joo Lim
Catherine M. Chia
Jun Cong Looi
Suan Gek Ng
Jai Rao
author_facet Karen Sui Geok Chua
Rathi Ratha Krishnan
Jia Min Yen
Tegan Kate Plunkett
Yan Ming Soh
Chien Joo Lim
Catherine M. Chia
Jun Cong Looi
Suan Gek Ng
Jai Rao
author_sort Karen Sui Geok Chua
collection DOAJ
description <h4>Objectives</h4> 3D-printed (3DP) customized temporary cranial protection solutions following decompressive craniectomy (DC) are currently not widely practiced. A pilot trial of a 3DP customized head protection prototype device (HPPD) on 10 subjects was conducted during the subacute rehabilitation phase. <h4>Materials and methods</h4> Subjects > 30 days post-DC with stable cranial flaps and healed wounds were enrolled. HPPD were uniquely designed based on individuals’ CT scan, where the base conformed to the surface of the individual’s skin covering the cranial defect, and the lateral surface three-dimensionally mirrored, the contralateral healthy head. Each HPPD was fabricated using the fused deposition modeling method. These HPPD were then fitted on subjects using a progressive wearing schedule and monitored over 1, 2, 4, 6 and 8 follow-up (FU) weeks. Outcomes during FU included; reported wearing time/day (hours), subjective pain, discomfort, pruritus, dislodgment, cosmesis ratings; and observed wound changes. The primary outcome was safety and tolerability without pain or wound changes within 30 minutes of HPPD fitting. <h4>Results</h4> In all, 10 enrolled subjects received 12 HPPDs [5/10 male, mean (SD) age 46 (14) years, mean (SD) duration post-DC 110 days (76)] and all subjects tolerated 30 minutes of initial HPPD fitting without wound changes. The mean (SD) HPPD mass was 61.2 g (SD 19.88). During 8 weeks of FU, no HPPD-related skin dehiscence was observed, while 20% (2/10) had transient skin imprints, and 80% (8/10) reported self-limiting pressure and pruritis. <h4>Discussion</h4> Findings from this exploratory study demonstrated preliminary feasibility and safety for a customized 3DP HPPD for temporary post-DC head protection over 8 weeks of follow-up. Monitoring and regular rest breaks during HPPD wear were important to prevent skin complications. <h4>Conclusion</h4> This study suggests the potential for wider 3DP technology applications to provide cranial protection for this vulnerable population.
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spelling doaj.art-eab32cc898734b079b7e4d7fbcd222772022-12-21T20:37:10ZengPublic Library of Science (PLoS)PLoS ONE1932-62032021-01-0116103D-printed external cranial protection following decompressive craniectomy after brain injury: A pilot feasibility cohort studyKaren Sui Geok ChuaRathi Ratha KrishnanJia Min YenTegan Kate PlunkettYan Ming SohChien Joo LimCatherine M. ChiaJun Cong LooiSuan Gek NgJai Rao<h4>Objectives</h4> 3D-printed (3DP) customized temporary cranial protection solutions following decompressive craniectomy (DC) are currently not widely practiced. A pilot trial of a 3DP customized head protection prototype device (HPPD) on 10 subjects was conducted during the subacute rehabilitation phase. <h4>Materials and methods</h4> Subjects > 30 days post-DC with stable cranial flaps and healed wounds were enrolled. HPPD were uniquely designed based on individuals’ CT scan, where the base conformed to the surface of the individual’s skin covering the cranial defect, and the lateral surface three-dimensionally mirrored, the contralateral healthy head. Each HPPD was fabricated using the fused deposition modeling method. These HPPD were then fitted on subjects using a progressive wearing schedule and monitored over 1, 2, 4, 6 and 8 follow-up (FU) weeks. Outcomes during FU included; reported wearing time/day (hours), subjective pain, discomfort, pruritus, dislodgment, cosmesis ratings; and observed wound changes. The primary outcome was safety and tolerability without pain or wound changes within 30 minutes of HPPD fitting. <h4>Results</h4> In all, 10 enrolled subjects received 12 HPPDs [5/10 male, mean (SD) age 46 (14) years, mean (SD) duration post-DC 110 days (76)] and all subjects tolerated 30 minutes of initial HPPD fitting without wound changes. The mean (SD) HPPD mass was 61.2 g (SD 19.88). During 8 weeks of FU, no HPPD-related skin dehiscence was observed, while 20% (2/10) had transient skin imprints, and 80% (8/10) reported self-limiting pressure and pruritis. <h4>Discussion</h4> Findings from this exploratory study demonstrated preliminary feasibility and safety for a customized 3DP HPPD for temporary post-DC head protection over 8 weeks of follow-up. Monitoring and regular rest breaks during HPPD wear were important to prevent skin complications. <h4>Conclusion</h4> This study suggests the potential for wider 3DP technology applications to provide cranial protection for this vulnerable population.https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8553164/?tool=EBI
spellingShingle Karen Sui Geok Chua
Rathi Ratha Krishnan
Jia Min Yen
Tegan Kate Plunkett
Yan Ming Soh
Chien Joo Lim
Catherine M. Chia
Jun Cong Looi
Suan Gek Ng
Jai Rao
3D-printed external cranial protection following decompressive craniectomy after brain injury: A pilot feasibility cohort study
PLoS ONE
title 3D-printed external cranial protection following decompressive craniectomy after brain injury: A pilot feasibility cohort study
title_full 3D-printed external cranial protection following decompressive craniectomy after brain injury: A pilot feasibility cohort study
title_fullStr 3D-printed external cranial protection following decompressive craniectomy after brain injury: A pilot feasibility cohort study
title_full_unstemmed 3D-printed external cranial protection following decompressive craniectomy after brain injury: A pilot feasibility cohort study
title_short 3D-printed external cranial protection following decompressive craniectomy after brain injury: A pilot feasibility cohort study
title_sort 3d printed external cranial protection following decompressive craniectomy after brain injury a pilot feasibility cohort study
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8553164/?tool=EBI
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