Automatic Real-Time Pose Estimation of Machinery from Images

The automatic positioning of machines in a large number of application areas is an important aspect of automation. Today, this is often done using classic geodetic sensors such as Global Navigation Satellite Systems (GNSS) and robotic total stations. In this work, a stereo camera system was develope...

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Main Authors: Marcel Bertels, Boris Jutzi, Markus Ulrich
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/7/2627
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author Marcel Bertels
Boris Jutzi
Markus Ulrich
author_facet Marcel Bertels
Boris Jutzi
Markus Ulrich
author_sort Marcel Bertels
collection DOAJ
description The automatic positioning of machines in a large number of application areas is an important aspect of automation. Today, this is often done using classic geodetic sensors such as Global Navigation Satellite Systems (GNSS) and robotic total stations. In this work, a stereo camera system was developed that localizes a machine at high frequency and serves as an alternative to the previously mentioned sensors. For this purpose, algorithms were developed that detect active markers on the machine in a stereo image pair, find stereo point correspondences, and estimate the pose of the machine from these. Theoretical influences and accuracies for different systems were estimated with a Monte Carlo simulation, on the basis of which the stereo camera system was designed. Field measurements were used to evaluate the actual achievable accuracies and the robustness of the prototype system. The comparison is present with reference measurements with a laser tracker. The estimated object pose achieved accuracies higher than <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>16</mn><mo> </mo><mrow><mi mathvariant="normal">m</mi><mi mathvariant="normal">m</mi></mrow></mrow></semantics></math></inline-formula> with the translation components and accuracies higher than <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>3</mn><mo> </mo><mrow><mi mathvariant="normal">mrad</mi></mrow></mrow></semantics></math></inline-formula> with the rotation components. As a result, 3D point accuracies higher than <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>16</mn><mo> </mo><mrow><mi mathvariant="normal">m</mi><mi mathvariant="normal">m</mi></mrow></mrow></semantics></math></inline-formula> were achieved by the machine. For the first time, a prototype could be developed that represents an alternative, powerful image-based localization method for machines to the classical geodetic sensors.
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spelling doaj.art-eaf819e7109b4e2cb5541c4441108f142023-12-01T00:02:19ZengMDPI AGSensors1424-82202022-03-01227262710.3390/s22072627Automatic Real-Time Pose Estimation of Machinery from ImagesMarcel Bertels0Boris Jutzi1Markus Ulrich2Institute of Photogrammetry and Remote Sensing (IPF), Karlsruhe Institute of Technology, 76128 Karlsruhe, GermanyInstitute of Photogrammetry and Remote Sensing (IPF), Karlsruhe Institute of Technology, 76128 Karlsruhe, GermanyInstitute of Photogrammetry and Remote Sensing (IPF), Karlsruhe Institute of Technology, 76128 Karlsruhe, GermanyThe automatic positioning of machines in a large number of application areas is an important aspect of automation. Today, this is often done using classic geodetic sensors such as Global Navigation Satellite Systems (GNSS) and robotic total stations. In this work, a stereo camera system was developed that localizes a machine at high frequency and serves as an alternative to the previously mentioned sensors. For this purpose, algorithms were developed that detect active markers on the machine in a stereo image pair, find stereo point correspondences, and estimate the pose of the machine from these. Theoretical influences and accuracies for different systems were estimated with a Monte Carlo simulation, on the basis of which the stereo camera system was designed. Field measurements were used to evaluate the actual achievable accuracies and the robustness of the prototype system. The comparison is present with reference measurements with a laser tracker. The estimated object pose achieved accuracies higher than <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>16</mn><mo> </mo><mrow><mi mathvariant="normal">m</mi><mi mathvariant="normal">m</mi></mrow></mrow></semantics></math></inline-formula> with the translation components and accuracies higher than <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>3</mn><mo> </mo><mrow><mi mathvariant="normal">mrad</mi></mrow></mrow></semantics></math></inline-formula> with the rotation components. As a result, 3D point accuracies higher than <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>16</mn><mo> </mo><mrow><mi mathvariant="normal">m</mi><mi mathvariant="normal">m</mi></mrow></mrow></semantics></math></inline-formula> were achieved by the machine. For the first time, a prototype could be developed that represents an alternative, powerful image-based localization method for machines to the classical geodetic sensors.https://www.mdpi.com/1424-8220/22/7/2627machine visionstereo camera systemlocalizationreal-timepose estimationmarker detection
spellingShingle Marcel Bertels
Boris Jutzi
Markus Ulrich
Automatic Real-Time Pose Estimation of Machinery from Images
Sensors
machine vision
stereo camera system
localization
real-time
pose estimation
marker detection
title Automatic Real-Time Pose Estimation of Machinery from Images
title_full Automatic Real-Time Pose Estimation of Machinery from Images
title_fullStr Automatic Real-Time Pose Estimation of Machinery from Images
title_full_unstemmed Automatic Real-Time Pose Estimation of Machinery from Images
title_short Automatic Real-Time Pose Estimation of Machinery from Images
title_sort automatic real time pose estimation of machinery from images
topic machine vision
stereo camera system
localization
real-time
pose estimation
marker detection
url https://www.mdpi.com/1424-8220/22/7/2627
work_keys_str_mv AT marcelbertels automaticrealtimeposeestimationofmachineryfromimages
AT borisjutzi automaticrealtimeposeestimationofmachineryfromimages
AT markusulrich automaticrealtimeposeestimationofmachineryfromimages