Prediction of Surface Integrity Parameters in Roller Burnishing of Ti6Al4V

Burnishing is considered a super finishing process able to drastically increase surface quality in terms of hardness and roughness of the manufactured parts. Consequently, it is considered appealing for the performance enhancement of products where the surface quality plays a crucial role. However,...

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Main Authors: Giovanna Rotella, Serafino Caruso, Antonio Del Prete, Luigino Filice
Format: Article
Language:English
Published: MDPI AG 2020-12-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/10/12/1671
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author Giovanna Rotella
Serafino Caruso
Antonio Del Prete
Luigino Filice
author_facet Giovanna Rotella
Serafino Caruso
Antonio Del Prete
Luigino Filice
author_sort Giovanna Rotella
collection DOAJ
description Burnishing is considered a super finishing process able to drastically increase surface quality in terms of hardness and roughness of the manufactured parts. Consequently, it is considered appealing for the performance enhancement of products where the surface quality plays a crucial role. However, when burnishing grade 5 titanium alloy, a quantitative relationship between process parameters and surface integrity is still missing. This work provides a deep analysis of the burnishing parameters and their influence on the surface integrity of Ti-6Al-4V. In particular, starting from a large experimental campaign, statistical analysis of the results is performed and models able to describe the surface integrity response based on different burnishing parameters are presented. The overall results allow us to clearly define the relationship within the input and output variables identifying, by the proposed models, different operational windows for surface integrity improvement.
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spelling doaj.art-eb849202ebff40d1b75c5c79ac0644162023-11-21T00:47:08ZengMDPI AGMetals2075-47012020-12-011012167110.3390/met10121671Prediction of Surface Integrity Parameters in Roller Burnishing of Ti6Al4VGiovanna Rotella0Serafino Caruso1Antonio Del Prete2Luigino Filice3Department of Engineering for Innovation, University of Salento, 73100 Lecce, ItalyDepartment of Mechanical, Energy and Management Engineering, University of Calabria, 87036 Rende, ItalyDepartment of Engineering for Innovation, University of Salento, 73100 Lecce, ItalyDepartment of Mechanical, Energy and Management Engineering, University of Calabria, 87036 Rende, ItalyBurnishing is considered a super finishing process able to drastically increase surface quality in terms of hardness and roughness of the manufactured parts. Consequently, it is considered appealing for the performance enhancement of products where the surface quality plays a crucial role. However, when burnishing grade 5 titanium alloy, a quantitative relationship between process parameters and surface integrity is still missing. This work provides a deep analysis of the burnishing parameters and their influence on the surface integrity of Ti-6Al-4V. In particular, starting from a large experimental campaign, statistical analysis of the results is performed and models able to describe the surface integrity response based on different burnishing parameters are presented. The overall results allow us to clearly define the relationship within the input and output variables identifying, by the proposed models, different operational windows for surface integrity improvement.https://www.mdpi.com/2075-4701/10/12/1671roller burnishingstatisticssurface integrity
spellingShingle Giovanna Rotella
Serafino Caruso
Antonio Del Prete
Luigino Filice
Prediction of Surface Integrity Parameters in Roller Burnishing of Ti6Al4V
Metals
roller burnishing
statistics
surface integrity
title Prediction of Surface Integrity Parameters in Roller Burnishing of Ti6Al4V
title_full Prediction of Surface Integrity Parameters in Roller Burnishing of Ti6Al4V
title_fullStr Prediction of Surface Integrity Parameters in Roller Burnishing of Ti6Al4V
title_full_unstemmed Prediction of Surface Integrity Parameters in Roller Burnishing of Ti6Al4V
title_short Prediction of Surface Integrity Parameters in Roller Burnishing of Ti6Al4V
title_sort prediction of surface integrity parameters in roller burnishing of ti6al4v
topic roller burnishing
statistics
surface integrity
url https://www.mdpi.com/2075-4701/10/12/1671
work_keys_str_mv AT giovannarotella predictionofsurfaceintegrityparametersinrollerburnishingofti6al4v
AT serafinocaruso predictionofsurfaceintegrityparametersinrollerburnishingofti6al4v
AT antoniodelprete predictionofsurfaceintegrityparametersinrollerburnishingofti6al4v
AT luiginofilice predictionofsurfaceintegrityparametersinrollerburnishingofti6al4v