A Material-Recycling Unit for the Fused Deposition Modelling of Three-Dimensional Printing Systems

Fused deposition modelling (FDM) three-dimensional (3D) printing technology is one of the most common additive manufacturing (AM) technologies due to the relatively low cost of the printing units and materials. Although cost-effective, this technology is not conceived to convert 100% of the raw mate...

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Main Authors: Mohammed Nuwaid Nattukallingal, Ziying Ran, Ahmed Abass
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/13/7515
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author Mohammed Nuwaid Nattukallingal
Ziying Ran
Ahmed Abass
author_facet Mohammed Nuwaid Nattukallingal
Ziying Ran
Ahmed Abass
author_sort Mohammed Nuwaid Nattukallingal
collection DOAJ
description Fused deposition modelling (FDM) three-dimensional (3D) printing technology is one of the most common additive manufacturing (AM) technologies due to the relatively low cost of the printing units and materials. Although cost-effective, this technology is not conceived to convert 100% of the raw material into a complete product, creating a potential plastic waste problem. To recycle the plastic waste from the FDM machine into reusable filaments, the concept of a 3D printer material-recycling machine (3DP-MRM) was developed using CREO Parametric 9.0 software. A prototype with four systems, including a spooler system, extruder system, display system, and filament-positioning system, was manufactured in-house with complete run experiments. The tests of the 3DP-MRM were applied, and the machine worked successfully among all the designed functions with minor issues.
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spelling doaj.art-eb96ecbb43dc491f86f56974a9b3c6bb2023-11-18T16:07:32ZengMDPI AGApplied Sciences2076-34172023-06-011313751510.3390/app13137515A Material-Recycling Unit for the Fused Deposition Modelling of Three-Dimensional Printing SystemsMohammed Nuwaid Nattukallingal0Ziying Ran1Ahmed Abass2Department of Mechanical, Materials and Aerospace Engineering, School of Engineering, University of Liverpool, Liverpool L69 3GH, UKDepartment of Mechanical, Materials and Aerospace Engineering, School of Engineering, University of Liverpool, Liverpool L69 3GH, UKDepartment of Mechanical, Materials and Aerospace Engineering, School of Engineering, University of Liverpool, Liverpool L69 3GH, UKFused deposition modelling (FDM) three-dimensional (3D) printing technology is one of the most common additive manufacturing (AM) technologies due to the relatively low cost of the printing units and materials. Although cost-effective, this technology is not conceived to convert 100% of the raw material into a complete product, creating a potential plastic waste problem. To recycle the plastic waste from the FDM machine into reusable filaments, the concept of a 3D printer material-recycling machine (3DP-MRM) was developed using CREO Parametric 9.0 software. A prototype with four systems, including a spooler system, extruder system, display system, and filament-positioning system, was manufactured in-house with complete run experiments. The tests of the 3DP-MRM were applied, and the machine worked successfully among all the designed functions with minor issues.https://www.mdpi.com/2076-3417/13/13/7515recyclingfused deposition modelling3D printingadditive manufacturing
spellingShingle Mohammed Nuwaid Nattukallingal
Ziying Ran
Ahmed Abass
A Material-Recycling Unit for the Fused Deposition Modelling of Three-Dimensional Printing Systems
Applied Sciences
recycling
fused deposition modelling
3D printing
additive manufacturing
title A Material-Recycling Unit for the Fused Deposition Modelling of Three-Dimensional Printing Systems
title_full A Material-Recycling Unit for the Fused Deposition Modelling of Three-Dimensional Printing Systems
title_fullStr A Material-Recycling Unit for the Fused Deposition Modelling of Three-Dimensional Printing Systems
title_full_unstemmed A Material-Recycling Unit for the Fused Deposition Modelling of Three-Dimensional Printing Systems
title_short A Material-Recycling Unit for the Fused Deposition Modelling of Three-Dimensional Printing Systems
title_sort material recycling unit for the fused deposition modelling of three dimensional printing systems
topic recycling
fused deposition modelling
3D printing
additive manufacturing
url https://www.mdpi.com/2076-3417/13/13/7515
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