A Practical Approach to Gear Design and Lubrication: A Review

The modern design of mechanical parts, such as gears, goes through the continuous demand for a high level of efficiency and reliability, as well as an increased load carrying capacity and endurance life. The aim of the present paper was to perform a review and to collect practical examples in order...

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Main Authors: Dario Croccolo, Massimiliano De Agostinis, Giorgio Olmi, Nicolò Vincenzi
Format: Article
Language:English
Published: MDPI AG 2020-08-01
Series:Lubricants
Subjects:
Online Access:https://www.mdpi.com/2075-4442/8/9/84
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author Dario Croccolo
Massimiliano De Agostinis
Giorgio Olmi
Nicolò Vincenzi
author_facet Dario Croccolo
Massimiliano De Agostinis
Giorgio Olmi
Nicolò Vincenzi
author_sort Dario Croccolo
collection DOAJ
description The modern design of mechanical parts, such as gears, goes through the continuous demand for a high level of efficiency and reliability, as well as an increased load carrying capacity and endurance life. The aim of the present paper was to perform a review and to collect practical examples in order to provide interesting tips and guidelines for gear design, including both its dimensioning and its lubrication. From this point of view, this paper is particularly novel, as it is a full-comprehensive collection of all the tools supporting gear design. Several practical aspects have been taken into account, including the definition of the right profile shifting, the selection of a proper lubricant, and the definition of the quality grade and of the tolerances needed to obtain the correct backlash. Finally, a numerical example is provided, addressing the research of the best solution to fit a given space, while maximizing the transmittable torque over weight ratio for two mating spur gears.
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spelling doaj.art-ebfac4f99b454d85b0ee9b7fc8bae0cb2023-11-20T10:46:13ZengMDPI AGLubricants2075-44422020-08-01898410.3390/lubricants8090084A Practical Approach to Gear Design and Lubrication: A ReviewDario Croccolo0Massimiliano De Agostinis1Giorgio Olmi2Nicolò Vincenzi3Department of Industrial Engineering (DIN), University of Bologna, Viale del Risorgimento, 2, 40136 Bologna, ItalyDepartment of Industrial Engineering (DIN), University of Bologna, Viale del Risorgimento, 2, 40136 Bologna, ItalyDepartment of Industrial Engineering (DIN), University of Bologna, Viale del Risorgimento, 2, 40136 Bologna, ItalyGIULIANI, A Bucci Automations S.p.A. Division, Via Granarolo 167, 48018 Faenza, ItalyThe modern design of mechanical parts, such as gears, goes through the continuous demand for a high level of efficiency and reliability, as well as an increased load carrying capacity and endurance life. The aim of the present paper was to perform a review and to collect practical examples in order to provide interesting tips and guidelines for gear design, including both its dimensioning and its lubrication. From this point of view, this paper is particularly novel, as it is a full-comprehensive collection of all the tools supporting gear design. Several practical aspects have been taken into account, including the definition of the right profile shifting, the selection of a proper lubricant, and the definition of the quality grade and of the tolerances needed to obtain the correct backlash. Finally, a numerical example is provided, addressing the research of the best solution to fit a given space, while maximizing the transmittable torque over weight ratio for two mating spur gears.https://www.mdpi.com/2075-4442/8/9/84gearprofile shiftgear optimizationgear tolerancesgear lubrication
spellingShingle Dario Croccolo
Massimiliano De Agostinis
Giorgio Olmi
Nicolò Vincenzi
A Practical Approach to Gear Design and Lubrication: A Review
Lubricants
gear
profile shift
gear optimization
gear tolerances
gear lubrication
title A Practical Approach to Gear Design and Lubrication: A Review
title_full A Practical Approach to Gear Design and Lubrication: A Review
title_fullStr A Practical Approach to Gear Design and Lubrication: A Review
title_full_unstemmed A Practical Approach to Gear Design and Lubrication: A Review
title_short A Practical Approach to Gear Design and Lubrication: A Review
title_sort practical approach to gear design and lubrication a review
topic gear
profile shift
gear optimization
gear tolerances
gear lubrication
url https://www.mdpi.com/2075-4442/8/9/84
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