Neural Network Prediction Model for Sinter Mixture Water Content Based on KPCA-GA Optimization

The design and optimization of a sinter mixture moisture controlling system usually require complex process mechanisms and time-consuming field experimental simulations. Based on BP neural networks, a new KPCA-GA optimization method is proposed to predict the mixture moisture content sequential valu...

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Main Authors: Yuqian Ren, Chuanqi Huang, Yushan Jiang, Zhaoxia Wu
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/8/1287
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author Yuqian Ren
Chuanqi Huang
Yushan Jiang
Zhaoxia Wu
author_facet Yuqian Ren
Chuanqi Huang
Yushan Jiang
Zhaoxia Wu
author_sort Yuqian Ren
collection DOAJ
description The design and optimization of a sinter mixture moisture controlling system usually require complex process mechanisms and time-consuming field experimental simulations. Based on BP neural networks, a new KPCA-GA optimization method is proposed to predict the mixture moisture content sequential values with time more accurately so as to derive the optimal water addition to meet industrial requirements. Firstly, the normalized input variables affecting the output were dimensionalized using kernel principal component analysis (KPCA), and the contribution rates of the factors affecting the water content were analyzed. Then, a BP neural network model was established. In order to get rid of the randomness of the initial threshold and weights on the prediction accuracy of the model, a genetic algorithm is proposed to preferentially find the optimal initial threshold and weights for the model. Then, statistical indicators, such as the root mean square error, were used to evaluate the fit and prediction accuracy of the training and test data sets, respectively. The available experimental data show that the KPCA-GA model has high fitting and prediction accuracy, and the method has significant advantages over traditional neural network modeling methods when dealing with data sets with complex nonlinear characteristics, such as those from the sintering process.
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spelling doaj.art-ec3652e5b5af40968edd3d57fc2c93f82023-12-03T14:06:45ZengMDPI AGMetals2075-47012022-07-01128128710.3390/met12081287Neural Network Prediction Model for Sinter Mixture Water Content Based on KPCA-GA OptimizationYuqian Ren0Chuanqi Huang1Yushan Jiang2Zhaoxia Wu3College of Information Science and Engineering, Northeastern University, Qinhuangdao 066003, ChinaCollege of Information Science and Engineering, Northeastern University, Qinhuangdao 066003, ChinaInstitute of Data Analysis and Intelligence Computing, Northeastern University, Qinhuangdao 066003, ChinaInstitute of Data Analysis and Intelligence Computing, Northeastern University, Qinhuangdao 066003, ChinaThe design and optimization of a sinter mixture moisture controlling system usually require complex process mechanisms and time-consuming field experimental simulations. Based on BP neural networks, a new KPCA-GA optimization method is proposed to predict the mixture moisture content sequential values with time more accurately so as to derive the optimal water addition to meet industrial requirements. Firstly, the normalized input variables affecting the output were dimensionalized using kernel principal component analysis (KPCA), and the contribution rates of the factors affecting the water content were analyzed. Then, a BP neural network model was established. In order to get rid of the randomness of the initial threshold and weights on the prediction accuracy of the model, a genetic algorithm is proposed to preferentially find the optimal initial threshold and weights for the model. Then, statistical indicators, such as the root mean square error, were used to evaluate the fit and prediction accuracy of the training and test data sets, respectively. The available experimental data show that the KPCA-GA model has high fitting and prediction accuracy, and the method has significant advantages over traditional neural network modeling methods when dealing with data sets with complex nonlinear characteristics, such as those from the sintering process.https://www.mdpi.com/2075-4701/12/8/1287sinteringmoisture content predictionKPCAGA-BP hybrid prediction model
spellingShingle Yuqian Ren
Chuanqi Huang
Yushan Jiang
Zhaoxia Wu
Neural Network Prediction Model for Sinter Mixture Water Content Based on KPCA-GA Optimization
Metals
sintering
moisture content prediction
KPCA
GA-BP hybrid prediction model
title Neural Network Prediction Model for Sinter Mixture Water Content Based on KPCA-GA Optimization
title_full Neural Network Prediction Model for Sinter Mixture Water Content Based on KPCA-GA Optimization
title_fullStr Neural Network Prediction Model for Sinter Mixture Water Content Based on KPCA-GA Optimization
title_full_unstemmed Neural Network Prediction Model for Sinter Mixture Water Content Based on KPCA-GA Optimization
title_short Neural Network Prediction Model for Sinter Mixture Water Content Based on KPCA-GA Optimization
title_sort neural network prediction model for sinter mixture water content based on kpca ga optimization
topic sintering
moisture content prediction
KPCA
GA-BP hybrid prediction model
url https://www.mdpi.com/2075-4701/12/8/1287
work_keys_str_mv AT yuqianren neuralnetworkpredictionmodelforsintermixturewatercontentbasedonkpcagaoptimization
AT chuanqihuang neuralnetworkpredictionmodelforsintermixturewatercontentbasedonkpcagaoptimization
AT yushanjiang neuralnetworkpredictionmodelforsintermixturewatercontentbasedonkpcagaoptimization
AT zhaoxiawu neuralnetworkpredictionmodelforsintermixturewatercontentbasedonkpcagaoptimization