Calibration procedure and biomechanical validation of an universal six degree-of-freedom robotic system for hip joint testing

Abstract Purpose Among various test methods for different human joints, the use of robot systems has attracted major interest and inherits the potential to become a gold standard in biomechanical testing in the future. A key issue associated with those robot-based platforms is the accurate definitio...

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Main Authors: Michal Rychlik, Georg Wendland, Michal Jackowski, Roland Rennert, Klaus-Dieter Schaser, Joerg Nowotny
Format: Article
Language:English
Published: BMC 2023-03-01
Series:Journal of Orthopaedic Surgery and Research
Subjects:
Online Access:https://doi.org/10.1186/s13018-023-03601-2
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author Michal Rychlik
Georg Wendland
Michal Jackowski
Roland Rennert
Klaus-Dieter Schaser
Joerg Nowotny
author_facet Michal Rychlik
Georg Wendland
Michal Jackowski
Roland Rennert
Klaus-Dieter Schaser
Joerg Nowotny
author_sort Michal Rychlik
collection DOAJ
description Abstract Purpose Among various test methods for different human joints, the use of robot systems has attracted major interest and inherits the potential to become a gold standard in biomechanical testing in the future. A key issue associated with those robot-based platforms is the accurate definition of parameters, e.g., tool center point (TCP), length of tool or anatomical trajectories of movements. These must be precisely correlated to the physiological parameters of the examined joint and its corresponding bones. Exemplified for the human hip joint, we are creating an accurate calibration procedure for a universal testing platform by using a six degree-of-freedom (6 DOF) robot and optical tracking system for recognition of anatomical movements of the bone samples. Methods A six degree-of-freedom robot (TX 200, Stäubli) has been installed and configured. The physiological range of motion of the hip joint composed of a femur and a hemipelvis was recorded with an optical 3D movement and deformation analysis system (ARAMIS, GOM GmbH). The recorded measurements were processed by automatic transformation procedure (created in Delphi software) and evaluated in 3D CAD system. Results The physiological ranges of motion were reproduced for all degrees of freedom with the six degree-of-freedom robot in adequate accuracy. With the establishment of a special calibration procedure by using a combination of different coordinate systems, we were able to achieve a standard deviation of the TCP depending of the axis between 0.3 and 0.9 mm and for the length of tool between + 0.67 and − 0.40 mm (3D CAD processing) resp. + 0.72 mm to − 0.13 mm (Delphi transformation). The accuracy between the manual and robotic movement of the hip shows an average deviation between − 0.36 and + 3.44 mm for the points on the movement trajectories. Conclusion A six degree-of-freedom robot is appropriate to reproduce the physiological range of motion of the hip joint. The described calibration procedure is universal and can be used for hip joint biomechanical tests allowing to apply clinically relevant forces and investigate testing stability of reconstructive osteosynthesis implant/endoprosthetic fixations, regardless of the length of the femur, size of the femoral head and acetabulum or whether the entire pelvis or only the hemipelvis will be used.
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spelling doaj.art-ec3c5d8095844e44b1ccb87df979c1942023-03-22T11:52:01ZengBMCJournal of Orthopaedic Surgery and Research1749-799X2023-03-0118111510.1186/s13018-023-03601-2Calibration procedure and biomechanical validation of an universal six degree-of-freedom robotic system for hip joint testingMichal Rychlik0Georg Wendland1Michal Jackowski2Roland Rennert3Klaus-Dieter Schaser4Joerg Nowotny5University Center of Orthopaedics, Trauma and Plastic Surgery, University Hospital Carl Gustav Carus, TU DresdenIMA Materialforschung Und Anwendungstechnik GmbHIMA Materialforschung Und Anwendungstechnik GmbHIMA Materialforschung Und Anwendungstechnik GmbHUniversity Center of Orthopaedics, Trauma and Plastic Surgery, University Hospital Carl Gustav Carus, TU DresdenUniversity Center of Orthopaedics, Trauma and Plastic Surgery, University Hospital Carl Gustav Carus, TU DresdenAbstract Purpose Among various test methods for different human joints, the use of robot systems has attracted major interest and inherits the potential to become a gold standard in biomechanical testing in the future. A key issue associated with those robot-based platforms is the accurate definition of parameters, e.g., tool center point (TCP), length of tool or anatomical trajectories of movements. These must be precisely correlated to the physiological parameters of the examined joint and its corresponding bones. Exemplified for the human hip joint, we are creating an accurate calibration procedure for a universal testing platform by using a six degree-of-freedom (6 DOF) robot and optical tracking system for recognition of anatomical movements of the bone samples. Methods A six degree-of-freedom robot (TX 200, Stäubli) has been installed and configured. The physiological range of motion of the hip joint composed of a femur and a hemipelvis was recorded with an optical 3D movement and deformation analysis system (ARAMIS, GOM GmbH). The recorded measurements were processed by automatic transformation procedure (created in Delphi software) and evaluated in 3D CAD system. Results The physiological ranges of motion were reproduced for all degrees of freedom with the six degree-of-freedom robot in adequate accuracy. With the establishment of a special calibration procedure by using a combination of different coordinate systems, we were able to achieve a standard deviation of the TCP depending of the axis between 0.3 and 0.9 mm and for the length of tool between + 0.67 and − 0.40 mm (3D CAD processing) resp. + 0.72 mm to − 0.13 mm (Delphi transformation). The accuracy between the manual and robotic movement of the hip shows an average deviation between − 0.36 and + 3.44 mm for the points on the movement trajectories. Conclusion A six degree-of-freedom robot is appropriate to reproduce the physiological range of motion of the hip joint. The described calibration procedure is universal and can be used for hip joint biomechanical tests allowing to apply clinically relevant forces and investigate testing stability of reconstructive osteosynthesis implant/endoprosthetic fixations, regardless of the length of the femur, size of the femoral head and acetabulum or whether the entire pelvis or only the hemipelvis will be used.https://doi.org/10.1186/s13018-023-03601-2Hip jointSix degree-of-freedom robotBiomechanicsTestingKinematics
spellingShingle Michal Rychlik
Georg Wendland
Michal Jackowski
Roland Rennert
Klaus-Dieter Schaser
Joerg Nowotny
Calibration procedure and biomechanical validation of an universal six degree-of-freedom robotic system for hip joint testing
Journal of Orthopaedic Surgery and Research
Hip joint
Six degree-of-freedom robot
Biomechanics
Testing
Kinematics
title Calibration procedure and biomechanical validation of an universal six degree-of-freedom robotic system for hip joint testing
title_full Calibration procedure and biomechanical validation of an universal six degree-of-freedom robotic system for hip joint testing
title_fullStr Calibration procedure and biomechanical validation of an universal six degree-of-freedom robotic system for hip joint testing
title_full_unstemmed Calibration procedure and biomechanical validation of an universal six degree-of-freedom robotic system for hip joint testing
title_short Calibration procedure and biomechanical validation of an universal six degree-of-freedom robotic system for hip joint testing
title_sort calibration procedure and biomechanical validation of an universal six degree of freedom robotic system for hip joint testing
topic Hip joint
Six degree-of-freedom robot
Biomechanics
Testing
Kinematics
url https://doi.org/10.1186/s13018-023-03601-2
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