Effect of porous density of twisted tape inserts on heat transfer performance inside a closed conduit

This study examines the impact of varying the porosity density of twisted tape inserts (TTI) on the temperature distribution, fluid velocities, heat transfer coefficients (HTC), Nusselt numbers (Nu), turbulent kinetic energy (TKE), and performance from 5000 to 12500 Reynolds numbers (Re). The entire...

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Main Authors: Md Tauhidur Rahman, Khairul Habib, Md Niamul Quader, Navid Aslfattahi, Kumaran Kadirgama, Likhan Das
Format: Article
Language:English
Published: Elsevier 2023-11-01
Series:Heliyon
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2405844023084141
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author Md Tauhidur Rahman
Khairul Habib
Md Niamul Quader
Navid Aslfattahi
Kumaran Kadirgama
Likhan Das
author_facet Md Tauhidur Rahman
Khairul Habib
Md Niamul Quader
Navid Aslfattahi
Kumaran Kadirgama
Likhan Das
author_sort Md Tauhidur Rahman
collection DOAJ
description This study examines the impact of varying the porosity density of twisted tape inserts (TTI) on the temperature distribution, fluid velocities, heat transfer coefficients (HTC), Nusselt numbers (Nu), turbulent kinetic energy (TKE), and performance from 5000 to 12500 Reynolds numbers (Re). The entire process involved the design of TTIs and double pipe heat exchangers using SolidWorks. Subsequently, a three-dimensional fluid flow model was employed to solve equations related to energy mass, energy, and momentum within the ANSYS Fluent interfaces. The findings highlight the noteworthy impact of high porosity TTIs, which consistently reduce temperature spans, increase fluid velocities, and greatly HTC and Nu when compared to low porosity TTI, typical TTI, and plain tubes. Furthermore, high porosity TTI significantly increases TKE, indicating increased fluid turbulence and higher heat transfer efficiency, especially at Re = 12500. The assessment of PEC emphasizes the superiority of high porosity TTI, demonstrating their significant performance increase potential of over 6.44 % over low porosity TTI and a staggering 62.5 % above typical TTI. In conclusion, high porosity TTI emerges as a potential solution for improving heat transfer efficiency and overall system performance in a variety of industrial applications, promising enhanced energy efficiency and superior performance.
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spelling doaj.art-ed3926f1c937405c8bb11be4511af14f2023-12-02T07:01:28ZengElsevierHeliyon2405-84402023-11-01911e21206Effect of porous density of twisted tape inserts on heat transfer performance inside a closed conduitMd Tauhidur Rahman0Khairul Habib1Md Niamul Quader2Navid Aslfattahi3Kumaran Kadirgama4Likhan Das5Department of Petroleum and Mining Engineering, Military Institute of Science and Technology, Mirpur Cantonment, Dhaka, 1216, BangladeshDepartment of Mechanical Engineering, Universiti Teknologi PETRONAS, Perak, Malaysia; Corresponding author.Department of Electrical Engineering and Computer Science, South Dakota School of Mining & Technology, Rapid City, SD, USADepartment of Fluid Mechanics and Thermodynamics, Faculty of Mechanical Engineering, Czech Technical University in Prague, Technická 4, 166 07, Prague, Czech RepublicFaculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang, Pekan, 26600, Malaysia; Almaaqal University, College of Engineering, Department of Civil Engineering, Basra, 61003, Iraq; Corresponding author.Faculty of Mechanical and Automotive Engineering Technology, Universiti Malaysia Pahang, Pekan, 26600, Malaysia.Department of Industrial and Manufacturing Systems Engineering, Iowa State University, 515 Morrill Road, Iowa, Ames, 50011, USA; Corresponding author.This study examines the impact of varying the porosity density of twisted tape inserts (TTI) on the temperature distribution, fluid velocities, heat transfer coefficients (HTC), Nusselt numbers (Nu), turbulent kinetic energy (TKE), and performance from 5000 to 12500 Reynolds numbers (Re). The entire process involved the design of TTIs and double pipe heat exchangers using SolidWorks. Subsequently, a three-dimensional fluid flow model was employed to solve equations related to energy mass, energy, and momentum within the ANSYS Fluent interfaces. The findings highlight the noteworthy impact of high porosity TTIs, which consistently reduce temperature spans, increase fluid velocities, and greatly HTC and Nu when compared to low porosity TTI, typical TTI, and plain tubes. Furthermore, high porosity TTI significantly increases TKE, indicating increased fluid turbulence and higher heat transfer efficiency, especially at Re = 12500. The assessment of PEC emphasizes the superiority of high porosity TTI, demonstrating their significant performance increase potential of over 6.44 % over low porosity TTI and a staggering 62.5 % above typical TTI. In conclusion, high porosity TTI emerges as a potential solution for improving heat transfer efficiency and overall system performance in a variety of industrial applications, promising enhanced energy efficiency and superior performance.http://www.sciencedirect.com/science/article/pii/S2405844023084141Heat transferPorous densityTwisted tape insertHeat exchangersReynolds number
spellingShingle Md Tauhidur Rahman
Khairul Habib
Md Niamul Quader
Navid Aslfattahi
Kumaran Kadirgama
Likhan Das
Effect of porous density of twisted tape inserts on heat transfer performance inside a closed conduit
Heliyon
Heat transfer
Porous density
Twisted tape insert
Heat exchangers
Reynolds number
title Effect of porous density of twisted tape inserts on heat transfer performance inside a closed conduit
title_full Effect of porous density of twisted tape inserts on heat transfer performance inside a closed conduit
title_fullStr Effect of porous density of twisted tape inserts on heat transfer performance inside a closed conduit
title_full_unstemmed Effect of porous density of twisted tape inserts on heat transfer performance inside a closed conduit
title_short Effect of porous density of twisted tape inserts on heat transfer performance inside a closed conduit
title_sort effect of porous density of twisted tape inserts on heat transfer performance inside a closed conduit
topic Heat transfer
Porous density
Twisted tape insert
Heat exchangers
Reynolds number
url http://www.sciencedirect.com/science/article/pii/S2405844023084141
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