Microstructure evolution, interface and mechanical properties of SiCp/2A14 joint during laser keyhole welding

Welding problems have restricted the applications of lightweight SiCp/Al composites in aerospace. In this work, the controllability of the keyhole mode, nucleation mechanism, and mechanical properties of the laser-welding process are studied in detail. The extrusion effect formed by the open keyhole...

Full description

Bibliographic Details
Main Authors: Mingyang Zhang, Chunming Wang, Zhijia Hua, Yiyang Hu, Qiubao Ouyang, Gaoyang Mi
Format: Article
Language:English
Published: Elsevier 2023-09-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423020537
_version_ 1797646690547662848
author Mingyang Zhang
Chunming Wang
Zhijia Hua
Yiyang Hu
Qiubao Ouyang
Gaoyang Mi
author_facet Mingyang Zhang
Chunming Wang
Zhijia Hua
Yiyang Hu
Qiubao Ouyang
Gaoyang Mi
author_sort Mingyang Zhang
collection DOAJ
description Welding problems have restricted the applications of lightweight SiCp/Al composites in aerospace. In this work, the controllability of the keyhole mode, nucleation mechanism, and mechanical properties of the laser-welding process are studied in detail. The extrusion effect formed by the open keyhole pushes SiC particles to the bottom of the molten pool. To observe the nucleation and growth mechanism of the Al4C3 of keyhole laser-welded SiC/2A14Al composites, the dissolution–precipitation behavior of the SiC particles and growth behavior of the Al4C3 tip were observed. Owing to its high chemical properties, Al4C3 mainly begins nucleating from the open edges of the SiC particles and its formation is mainly distributed along the direction of Al grains. Al4C3 was the main crack source and propagation path while the small-sized SiC particles hindered the crack propagation. This work innovatively regulates the keyhole mode to achieve ‘small damage breakdown’ laser welding, greatly reducing the volume fraction of Al4C3. It also provides new insight into fusion welding of SiC particle-reinforced Al matrix composites.
first_indexed 2024-03-11T15:06:20Z
format Article
id doaj.art-ed4b6c7d54f848468e39f1164be0598f
institution Directory Open Access Journal
issn 2238-7854
language English
last_indexed 2024-03-11T15:06:20Z
publishDate 2023-09-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj.art-ed4b6c7d54f848468e39f1164be0598f2023-10-30T06:03:57ZengElsevierJournal of Materials Research and Technology2238-78542023-09-012657315747Microstructure evolution, interface and mechanical properties of SiCp/2A14 joint during laser keyhole weldingMingyang Zhang0Chunming Wang1Zhijia Hua2Yiyang Hu3Qiubao Ouyang4Gaoyang Mi5School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, ChinaSchool of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, ChinaSchool of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, ChinaSchool of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, ChinaState Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, ChinaSchool of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China; Guangdong Intelligent Robotics Institute, Guangdong, China; Corresponding author. School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China.Welding problems have restricted the applications of lightweight SiCp/Al composites in aerospace. In this work, the controllability of the keyhole mode, nucleation mechanism, and mechanical properties of the laser-welding process are studied in detail. The extrusion effect formed by the open keyhole pushes SiC particles to the bottom of the molten pool. To observe the nucleation and growth mechanism of the Al4C3 of keyhole laser-welded SiC/2A14Al composites, the dissolution–precipitation behavior of the SiC particles and growth behavior of the Al4C3 tip were observed. Owing to its high chemical properties, Al4C3 mainly begins nucleating from the open edges of the SiC particles and its formation is mainly distributed along the direction of Al grains. Al4C3 was the main crack source and propagation path while the small-sized SiC particles hindered the crack propagation. This work innovatively regulates the keyhole mode to achieve ‘small damage breakdown’ laser welding, greatly reducing the volume fraction of Al4C3. It also provides new insight into fusion welding of SiC particle-reinforced Al matrix composites.http://www.sciencedirect.com/science/article/pii/S2238785423020537Laser keyhole weldingSiCp/Al compositesMicrostructureNucleation and growth mechanismsTEMMechanical properties
spellingShingle Mingyang Zhang
Chunming Wang
Zhijia Hua
Yiyang Hu
Qiubao Ouyang
Gaoyang Mi
Microstructure evolution, interface and mechanical properties of SiCp/2A14 joint during laser keyhole welding
Journal of Materials Research and Technology
Laser keyhole welding
SiCp/Al composites
Microstructure
Nucleation and growth mechanisms
TEM
Mechanical properties
title Microstructure evolution, interface and mechanical properties of SiCp/2A14 joint during laser keyhole welding
title_full Microstructure evolution, interface and mechanical properties of SiCp/2A14 joint during laser keyhole welding
title_fullStr Microstructure evolution, interface and mechanical properties of SiCp/2A14 joint during laser keyhole welding
title_full_unstemmed Microstructure evolution, interface and mechanical properties of SiCp/2A14 joint during laser keyhole welding
title_short Microstructure evolution, interface and mechanical properties of SiCp/2A14 joint during laser keyhole welding
title_sort microstructure evolution interface and mechanical properties of sicp 2a14 joint during laser keyhole welding
topic Laser keyhole welding
SiCp/Al composites
Microstructure
Nucleation and growth mechanisms
TEM
Mechanical properties
url http://www.sciencedirect.com/science/article/pii/S2238785423020537
work_keys_str_mv AT mingyangzhang microstructureevolutioninterfaceandmechanicalpropertiesofsicp2a14jointduringlaserkeyholewelding
AT chunmingwang microstructureevolutioninterfaceandmechanicalpropertiesofsicp2a14jointduringlaserkeyholewelding
AT zhijiahua microstructureevolutioninterfaceandmechanicalpropertiesofsicp2a14jointduringlaserkeyholewelding
AT yiyanghu microstructureevolutioninterfaceandmechanicalpropertiesofsicp2a14jointduringlaserkeyholewelding
AT qiubaoouyang microstructureevolutioninterfaceandmechanicalpropertiesofsicp2a14jointduringlaserkeyholewelding
AT gaoyangmi microstructureevolutioninterfaceandmechanicalpropertiesofsicp2a14jointduringlaserkeyholewelding