Experimental and Numerical Study on the Influence of Lubrication Conditions on AA6068 Aluminum Alloy Cold Deformation Behavior

The aim of this manuscript is the experimental and numerical study regarding the influence of friction conditions on plastic deformation behavior by upsetting the A6082 aluminum alloy. The upsetting operation is characteristic of a significant number of metal forming processes: close die forging, op...

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Main Authors: Mariana Florica Pop, Adriana Voica Neag, Ioana-Monica Sas-Boca
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/5/2045
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author Mariana Florica Pop
Adriana Voica Neag
Ioana-Monica Sas-Boca
author_facet Mariana Florica Pop
Adriana Voica Neag
Ioana-Monica Sas-Boca
author_sort Mariana Florica Pop
collection DOAJ
description The aim of this manuscript is the experimental and numerical study regarding the influence of friction conditions on plastic deformation behavior by upsetting the A6082 aluminum alloy. The upsetting operation is characteristic of a significant number of metal forming processes: close die forging, open die forging, extrusion, and rolling. The purpose of the experimental tests was to determine: by the ring compression method, the friction coefficient for 3 surface lubrication conditions (dry, mineral oil, graphite in oil) by using the Coulomb friction model; the influence of strains on the friction coefficient; the influence of friction conditions on the formability of the A6082 aluminum alloy upsetted on hammer; study of non-uniformity of strains in upsetting by measuring hardness; change of the tool-sample contact surface and non-uniformity of strains distribution in a material by numerical simulation. Regarding the tribological studies involving numerical simulations on the deformation of metals, they mainly focused on the development of friction models that characterize the friction at the tool-sample interface. The software used for the numerical analysis was Forge@ from Transvalor.
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spelling doaj.art-ed573a3a2a9748ab9c5960229ee89fe22023-11-17T08:06:28ZengMDPI AGMaterials1996-19442023-03-01165204510.3390/ma16052045Experimental and Numerical Study on the Influence of Lubrication Conditions on AA6068 Aluminum Alloy Cold Deformation BehaviorMariana Florica Pop0Adriana Voica Neag1Ioana-Monica Sas-Boca2Faculty of Materials and Environmental Engineering, Technical University of Cluj Napoca, 28 Memorandumului Street, 400114 Cluj-Napoca, RomaniaFaculty of Materials and Environmental Engineering, Technical University of Cluj Napoca, 28 Memorandumului Street, 400114 Cluj-Napoca, RomaniaFaculty of Materials and Environmental Engineering, Technical University of Cluj Napoca, 28 Memorandumului Street, 400114 Cluj-Napoca, RomaniaThe aim of this manuscript is the experimental and numerical study regarding the influence of friction conditions on plastic deformation behavior by upsetting the A6082 aluminum alloy. The upsetting operation is characteristic of a significant number of metal forming processes: close die forging, open die forging, extrusion, and rolling. The purpose of the experimental tests was to determine: by the ring compression method, the friction coefficient for 3 surface lubrication conditions (dry, mineral oil, graphite in oil) by using the Coulomb friction model; the influence of strains on the friction coefficient; the influence of friction conditions on the formability of the A6082 aluminum alloy upsetted on hammer; study of non-uniformity of strains in upsetting by measuring hardness; change of the tool-sample contact surface and non-uniformity of strains distribution in a material by numerical simulation. Regarding the tribological studies involving numerical simulations on the deformation of metals, they mainly focused on the development of friction models that characterize the friction at the tool-sample interface. The software used for the numerical analysis was Forge@ from Transvalor.https://www.mdpi.com/1996-1944/16/5/2045cold deformationfriction coefficientmetal formingsimulation (FEM)
spellingShingle Mariana Florica Pop
Adriana Voica Neag
Ioana-Monica Sas-Boca
Experimental and Numerical Study on the Influence of Lubrication Conditions on AA6068 Aluminum Alloy Cold Deformation Behavior
Materials
cold deformation
friction coefficient
metal forming
simulation (FEM)
title Experimental and Numerical Study on the Influence of Lubrication Conditions on AA6068 Aluminum Alloy Cold Deformation Behavior
title_full Experimental and Numerical Study on the Influence of Lubrication Conditions on AA6068 Aluminum Alloy Cold Deformation Behavior
title_fullStr Experimental and Numerical Study on the Influence of Lubrication Conditions on AA6068 Aluminum Alloy Cold Deformation Behavior
title_full_unstemmed Experimental and Numerical Study on the Influence of Lubrication Conditions on AA6068 Aluminum Alloy Cold Deformation Behavior
title_short Experimental and Numerical Study on the Influence of Lubrication Conditions on AA6068 Aluminum Alloy Cold Deformation Behavior
title_sort experimental and numerical study on the influence of lubrication conditions on aa6068 aluminum alloy cold deformation behavior
topic cold deformation
friction coefficient
metal forming
simulation (FEM)
url https://www.mdpi.com/1996-1944/16/5/2045
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AT adrianavoicaneag experimentalandnumericalstudyontheinfluenceoflubricationconditionsonaa6068aluminumalloycolddeformationbehavior
AT ioanamonicasasboca experimentalandnumericalstudyontheinfluenceoflubricationconditionsonaa6068aluminumalloycolddeformationbehavior