The Influences of Soluble Phosphorus on Hydration Process and Mechanical Properties of Hemihydrate Gypsum under Deep Retarding Condition

Phospho-gypsum is an industrial solid waste discharged from the phosphate production process. The waste includes complex impurities such as phosphoric acid and its salts, fluoride, and organics. Usually, retarders are mixed in gypsum-based building materials to extend setting time. Although the effe...

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Main Authors: Puyue Fan, Mingtao Zhang, Min Zhao, Jiahui Peng, Kai Gao, Jing Huang, Wei Yi, Cong Zhu
Format: Article
Language:English
Published: MDPI AG 2022-04-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/7/2680
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author Puyue Fan
Mingtao Zhang
Min Zhao
Jiahui Peng
Kai Gao
Jing Huang
Wei Yi
Cong Zhu
author_facet Puyue Fan
Mingtao Zhang
Min Zhao
Jiahui Peng
Kai Gao
Jing Huang
Wei Yi
Cong Zhu
author_sort Puyue Fan
collection DOAJ
description Phospho-gypsum is an industrial solid waste discharged from the phosphate production process. The waste includes complex impurities such as phosphoric acid and its salts, fluoride, and organics. Usually, retarders are mixed in gypsum-based building materials to extend setting time. Although the effects of the impurities on hydration properties and the mechanical strength of calcined gypsum have been analyzed, the impact and mechanism of soluble phosphorus on the phospho-gypsum under retardation is yet to be defined. In this study, we employed thermogravimetry (TG), X-ray diffraction (XRD) and scanning electron microscopy (SEM) to evaluate the hydration kinetics, phase transformation, structure, and morphology of the calcined gypsum. The data showed that the retarder or soluble phosphorus prolonged the setting time. A single retarder considerably shortened the initial setting time from 95 min to 60 min, even at the lowest dosage of 0.1 wt.% soluble phosphorus. In addition, drying flexural and compressive strengths were markedly decreased. On the other hand, the induction period was advanced with extension of acceleration and deceleration stage. SEM results indicated that the crystal morphology of the gypsum changed from a long to short column or block. An EDS analysis showed that phosphates were concentrated on the surface of gypsum crystals.
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spelling doaj.art-ed8d55c18acc4c3e89a1d25d89a4b7c62023-11-30T23:35:29ZengMDPI AGMaterials1996-19442022-04-01157268010.3390/ma15072680The Influences of Soluble Phosphorus on Hydration Process and Mechanical Properties of Hemihydrate Gypsum under Deep Retarding ConditionPuyue Fan0Mingtao Zhang1Min Zhao2Jiahui Peng3Kai Gao4Jing Huang5Wei Yi6Cong Zhu7College of Materials Science and Engineering, Chongqing University, Chongqing 400045, ChinaCollege of Materials Science and Engineering, Chongqing University, Chongqing 400045, ChinaSchool of Civil and Architectural Engineering, Yangtze Normal University, Chongqing 408100, ChinaCollege of Materials Science and Engineering, Chongqing University, Chongqing 400045, ChinaCollege of Materials Science and Engineering, Chongqing University, Chongqing 400045, ChinaCollege of Materials Science and Engineering, Chongqing University, Chongqing 400045, ChinaCollege of Materials Science and Engineering, Chongqing University, Chongqing 400045, ChinaCollege of Civil Engineering, Chongqing University of Arts and Sciences, Chongqing 402160, ChinaPhospho-gypsum is an industrial solid waste discharged from the phosphate production process. The waste includes complex impurities such as phosphoric acid and its salts, fluoride, and organics. Usually, retarders are mixed in gypsum-based building materials to extend setting time. Although the effects of the impurities on hydration properties and the mechanical strength of calcined gypsum have been analyzed, the impact and mechanism of soluble phosphorus on the phospho-gypsum under retardation is yet to be defined. In this study, we employed thermogravimetry (TG), X-ray diffraction (XRD) and scanning electron microscopy (SEM) to evaluate the hydration kinetics, phase transformation, structure, and morphology of the calcined gypsum. The data showed that the retarder or soluble phosphorus prolonged the setting time. A single retarder considerably shortened the initial setting time from 95 min to 60 min, even at the lowest dosage of 0.1 wt.% soluble phosphorus. In addition, drying flexural and compressive strengths were markedly decreased. On the other hand, the induction period was advanced with extension of acceleration and deceleration stage. SEM results indicated that the crystal morphology of the gypsum changed from a long to short column or block. An EDS analysis showed that phosphates were concentrated on the surface of gypsum crystals.https://www.mdpi.com/1996-1944/15/7/2680hemihydrate gypsumsoluble phosphorushydration processmechanical propertiesmechanism
spellingShingle Puyue Fan
Mingtao Zhang
Min Zhao
Jiahui Peng
Kai Gao
Jing Huang
Wei Yi
Cong Zhu
The Influences of Soluble Phosphorus on Hydration Process and Mechanical Properties of Hemihydrate Gypsum under Deep Retarding Condition
Materials
hemihydrate gypsum
soluble phosphorus
hydration process
mechanical properties
mechanism
title The Influences of Soluble Phosphorus on Hydration Process and Mechanical Properties of Hemihydrate Gypsum under Deep Retarding Condition
title_full The Influences of Soluble Phosphorus on Hydration Process and Mechanical Properties of Hemihydrate Gypsum under Deep Retarding Condition
title_fullStr The Influences of Soluble Phosphorus on Hydration Process and Mechanical Properties of Hemihydrate Gypsum under Deep Retarding Condition
title_full_unstemmed The Influences of Soluble Phosphorus on Hydration Process and Mechanical Properties of Hemihydrate Gypsum under Deep Retarding Condition
title_short The Influences of Soluble Phosphorus on Hydration Process and Mechanical Properties of Hemihydrate Gypsum under Deep Retarding Condition
title_sort influences of soluble phosphorus on hydration process and mechanical properties of hemihydrate gypsum under deep retarding condition
topic hemihydrate gypsum
soluble phosphorus
hydration process
mechanical properties
mechanism
url https://www.mdpi.com/1996-1944/15/7/2680
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