Thermal-hydraulic performance and flow phenomenon evaluation of a curved trapezoidal corrugated channel with E-shaped baffles implementing hybrid nanofluid

A numerical investigation of a curved trapezoidal-corrugated channel with E-shaped baffles is conducted for thermal-hydraulic performance and flow behavior involving the use of single and hybrid nanofluids. This investigation introduces a unique integrated methodology for enhancing heat transfer eff...

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Main Authors: Rifat Ahamed, Musfequs Salehin, M Monjurul Ehsan
Format: Article
Language:English
Published: Elsevier 2024-04-01
Series:Heliyon
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2405844024047297
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author Rifat Ahamed
Musfequs Salehin
M Monjurul Ehsan
author_facet Rifat Ahamed
Musfequs Salehin
M Monjurul Ehsan
author_sort Rifat Ahamed
collection DOAJ
description A numerical investigation of a curved trapezoidal-corrugated channel with E-shaped baffles is conducted for thermal-hydraulic performance and flow behavior involving the use of single and hybrid nanofluids. This investigation introduces a unique integrated methodology for enhancing heat transfer efficiency by simultaneously combining geometric modifications and optimizing coolant utilization. To simulate turbulent, single-phase flow in three-dimensional corrugated channels, a computational model has been developed. The model considers a Reynolds number (Re) range of 5 × 103≤Re ≤ 35 × 103 and implies a uniform heat flux of 1000 W/m2. A commercial software, Ansys fluent was used in order to simulate the fluid flow by setting the inlet temperature at 300 K and velocity according to the Reynolds number. The continuity equation, momentum equation, and energy equations are discretized using a second-order upwind method. The equation's residual has been assigned a value of 1 × 106 for absolute criteria. The study evaluates the thermal-hydraulic performance of single nanofluids (Al2O3/water, CuO/water, SiO2/water) and hybrid nanofluids (Al2O3–Cu/water, TiO2–SiO2/EG-water) at varying volume fractions (1%≤φ ≤ 5%). Additionally, the investigation examines the effects of corrugations, baffles, and geometric parameter: blockage ratio (BR = 0.10, 0.15, 0.25). The findings demonstrate that the effects of baffles and corrugations can lead to the creation of vortex flow and greater turbulence, which can promote heat transfer enhancement. Various nanofluids demonstrated a significant rise in the Nusselt number, ranging from 35% to 60%, when compared to water in a curved corrugated channel. Additionally, a lower BR resulted in a smaller but still notable gain of 15%–19%. An effective heat exchanger that results in a significant energy dissipation is measured by the energy ratio (ER). The use of corrugated channels with narrow baffles has been found to consistently outperform smooth channels in terms of thermo-hydraulic parameters, leading to enhanced heat transfer. Using BR = 0.10 over 0.25 resulted in an increase in ΔP, HTC, and ER of 48.44%, 18.71%, and 45.86%, respectively. The implementation of a hybrid nanofluid consisting of 1% (20% TiO2-80% SiO2)/(60% Water-40% EG) volume fraction in a curved corrugated channel with baffles resulted in a significant improvement of 36.49% in thermal performance. This finding suggests that the aforementioned nanofluid composition and design parameter, characterized by a blockage ratio of 0.10, are the most effective in enhancing thermal performance.
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spelling doaj.art-edc5d35977da442088cf66e0e4e47a5c2024-04-07T04:35:52ZengElsevierHeliyon2405-84402024-04-01107e28698Thermal-hydraulic performance and flow phenomenon evaluation of a curved trapezoidal corrugated channel with E-shaped baffles implementing hybrid nanofluidRifat Ahamed0Musfequs Salehin1M Monjurul Ehsan2Department of Mechanical and Production Engineering (MPE), Islamic University of Technology (IUT), Gazipur, 1704, BangladeshDepartment of Aerospace Engineering, Bangabandhu Sheikh Mujibur Rahman Aviation and Aerospace University, Dhaka, 1215, BangladeshDepartment of Mechanical and Production Engineering (MPE), Islamic University of Technology (IUT), Gazipur, 1704, Bangladesh; Corresponding author.A numerical investigation of a curved trapezoidal-corrugated channel with E-shaped baffles is conducted for thermal-hydraulic performance and flow behavior involving the use of single and hybrid nanofluids. This investigation introduces a unique integrated methodology for enhancing heat transfer efficiency by simultaneously combining geometric modifications and optimizing coolant utilization. To simulate turbulent, single-phase flow in three-dimensional corrugated channels, a computational model has been developed. The model considers a Reynolds number (Re) range of 5 × 103≤Re ≤ 35 × 103 and implies a uniform heat flux of 1000 W/m2. A commercial software, Ansys fluent was used in order to simulate the fluid flow by setting the inlet temperature at 300 K and velocity according to the Reynolds number. The continuity equation, momentum equation, and energy equations are discretized using a second-order upwind method. The equation's residual has been assigned a value of 1 × 106 for absolute criteria. The study evaluates the thermal-hydraulic performance of single nanofluids (Al2O3/water, CuO/water, SiO2/water) and hybrid nanofluids (Al2O3–Cu/water, TiO2–SiO2/EG-water) at varying volume fractions (1%≤φ ≤ 5%). Additionally, the investigation examines the effects of corrugations, baffles, and geometric parameter: blockage ratio (BR = 0.10, 0.15, 0.25). The findings demonstrate that the effects of baffles and corrugations can lead to the creation of vortex flow and greater turbulence, which can promote heat transfer enhancement. Various nanofluids demonstrated a significant rise in the Nusselt number, ranging from 35% to 60%, when compared to water in a curved corrugated channel. Additionally, a lower BR resulted in a smaller but still notable gain of 15%–19%. An effective heat exchanger that results in a significant energy dissipation is measured by the energy ratio (ER). The use of corrugated channels with narrow baffles has been found to consistently outperform smooth channels in terms of thermo-hydraulic parameters, leading to enhanced heat transfer. Using BR = 0.10 over 0.25 resulted in an increase in ΔP, HTC, and ER of 48.44%, 18.71%, and 45.86%, respectively. The implementation of a hybrid nanofluid consisting of 1% (20% TiO2-80% SiO2)/(60% Water-40% EG) volume fraction in a curved corrugated channel with baffles resulted in a significant improvement of 36.49% in thermal performance. This finding suggests that the aforementioned nanofluid composition and design parameter, characterized by a blockage ratio of 0.10, are the most effective in enhancing thermal performance.http://www.sciencedirect.com/science/article/pii/S2405844024047297Heat transferHybrid nanofluidCurved corrugatedBafflesThermal-hydraulicVortex generation
spellingShingle Rifat Ahamed
Musfequs Salehin
M Monjurul Ehsan
Thermal-hydraulic performance and flow phenomenon evaluation of a curved trapezoidal corrugated channel with E-shaped baffles implementing hybrid nanofluid
Heliyon
Heat transfer
Hybrid nanofluid
Curved corrugated
Baffles
Thermal-hydraulic
Vortex generation
title Thermal-hydraulic performance and flow phenomenon evaluation of a curved trapezoidal corrugated channel with E-shaped baffles implementing hybrid nanofluid
title_full Thermal-hydraulic performance and flow phenomenon evaluation of a curved trapezoidal corrugated channel with E-shaped baffles implementing hybrid nanofluid
title_fullStr Thermal-hydraulic performance and flow phenomenon evaluation of a curved trapezoidal corrugated channel with E-shaped baffles implementing hybrid nanofluid
title_full_unstemmed Thermal-hydraulic performance and flow phenomenon evaluation of a curved trapezoidal corrugated channel with E-shaped baffles implementing hybrid nanofluid
title_short Thermal-hydraulic performance and flow phenomenon evaluation of a curved trapezoidal corrugated channel with E-shaped baffles implementing hybrid nanofluid
title_sort thermal hydraulic performance and flow phenomenon evaluation of a curved trapezoidal corrugated channel with e shaped baffles implementing hybrid nanofluid
topic Heat transfer
Hybrid nanofluid
Curved corrugated
Baffles
Thermal-hydraulic
Vortex generation
url http://www.sciencedirect.com/science/article/pii/S2405844024047297
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AT musfequssalehin thermalhydraulicperformanceandflowphenomenonevaluationofacurvedtrapezoidalcorrugatedchannelwitheshapedbafflesimplementinghybridnanofluid
AT mmonjurulehsan thermalhydraulicperformanceandflowphenomenonevaluationofacurvedtrapezoidalcorrugatedchannelwitheshapedbafflesimplementinghybridnanofluid