Bending and Straightening of a Medium Carbon Steel Continuous Casting Slab with Low Temperature End Plastic Groove

The high temperature brittleness range of medium carbon microalloyed steel under an actual continuous casting process was determined by the high temperature tensile test. The test results revealed that only a third of the brittle temperature range from 650–825 °C was due to intergranular ferrite in...

Full description

Bibliographic Details
Main Authors: Jingbo Yang, Fujun Zhang, Jingshe Li, Wei Liu, Tiantian Wang, Hang Yuan, Daqiang Cang
Format: Article
Language:English
Published: MDPI AG 2022-04-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/7/2609
_version_ 1797438626118762496
author Jingbo Yang
Fujun Zhang
Jingshe Li
Wei Liu
Tiantian Wang
Hang Yuan
Daqiang Cang
author_facet Jingbo Yang
Fujun Zhang
Jingshe Li
Wei Liu
Tiantian Wang
Hang Yuan
Daqiang Cang
author_sort Jingbo Yang
collection DOAJ
description The high temperature brittleness range of medium carbon microalloyed steel under an actual continuous casting process was determined by the high temperature tensile test. The test results revealed that only a third of the brittle temperature range from 650–825 °C was due to intergranular ferrite in the experimental steel. In addition, it was found that the plastic recovery was fast and stable when the temperature was lower than 725 °C (the lowest plastic temperature). Bending/straightening operation in this temperature range was conducive to controlling the generation of corner cracks. In order to keep the corner temperature at the low temperature end of the plastic curve when the slab was bent/straightened, the cooling water scheme of the secondary cooling zone of the continuous caster was formulated by numerical calculation. By appropriately increasing the cooling water flow in the foot roll and the secondary cooling zones 1–5, the corner temperature of slab during bending operation was 600–700 °C, avoiding the brittle temperature range. The industrial test was then carried out. The results showed that after using the optimized water volume, the corner grains of the slab were uniform and the microstructure was mainly pearlite + ferrite. In addition, the abnormally large grain size was reduced, and a large amount of ferrite was generated inside the grain, which avoided stress concentration at the corner of the slab during bending/straightening operation, and basically eliminated the corner crack of the slab.
first_indexed 2024-03-09T11:40:45Z
format Article
id doaj.art-ede5655cc4b34c6790fb695e5d5c94ea
institution Directory Open Access Journal
issn 1996-1944
language English
last_indexed 2024-03-09T11:40:45Z
publishDate 2022-04-01
publisher MDPI AG
record_format Article
series Materials
spelling doaj.art-ede5655cc4b34c6790fb695e5d5c94ea2023-11-30T23:34:31ZengMDPI AGMaterials1996-19442022-04-01157260910.3390/ma15072609Bending and Straightening of a Medium Carbon Steel Continuous Casting Slab with Low Temperature End Plastic GrooveJingbo Yang0Fujun Zhang1Jingshe Li2Wei Liu3Tiantian Wang4Hang Yuan5Daqiang Cang6School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100080, ChinaSchool of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100080, ChinaSchool of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100080, ChinaSchool of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100080, ChinaSchool of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100080, ChinaSchool of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100080, ChinaSchool of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, Beijing 100080, ChinaThe high temperature brittleness range of medium carbon microalloyed steel under an actual continuous casting process was determined by the high temperature tensile test. The test results revealed that only a third of the brittle temperature range from 650–825 °C was due to intergranular ferrite in the experimental steel. In addition, it was found that the plastic recovery was fast and stable when the temperature was lower than 725 °C (the lowest plastic temperature). Bending/straightening operation in this temperature range was conducive to controlling the generation of corner cracks. In order to keep the corner temperature at the low temperature end of the plastic curve when the slab was bent/straightened, the cooling water scheme of the secondary cooling zone of the continuous caster was formulated by numerical calculation. By appropriately increasing the cooling water flow in the foot roll and the secondary cooling zones 1–5, the corner temperature of slab during bending operation was 600–700 °C, avoiding the brittle temperature range. The industrial test was then carried out. The results showed that after using the optimized water volume, the corner grains of the slab were uniform and the microstructure was mainly pearlite + ferrite. In addition, the abnormally large grain size was reduced, and a large amount of ferrite was generated inside the grain, which avoided stress concentration at the corner of the slab during bending/straightening operation, and basically eliminated the corner crack of the slab.https://www.mdpi.com/1996-1944/15/7/2609continuous castingmedium carbon microalloyed steelcorner transverse crackthird brittle interval
spellingShingle Jingbo Yang
Fujun Zhang
Jingshe Li
Wei Liu
Tiantian Wang
Hang Yuan
Daqiang Cang
Bending and Straightening of a Medium Carbon Steel Continuous Casting Slab with Low Temperature End Plastic Groove
Materials
continuous casting
medium carbon microalloyed steel
corner transverse crack
third brittle interval
title Bending and Straightening of a Medium Carbon Steel Continuous Casting Slab with Low Temperature End Plastic Groove
title_full Bending and Straightening of a Medium Carbon Steel Continuous Casting Slab with Low Temperature End Plastic Groove
title_fullStr Bending and Straightening of a Medium Carbon Steel Continuous Casting Slab with Low Temperature End Plastic Groove
title_full_unstemmed Bending and Straightening of a Medium Carbon Steel Continuous Casting Slab with Low Temperature End Plastic Groove
title_short Bending and Straightening of a Medium Carbon Steel Continuous Casting Slab with Low Temperature End Plastic Groove
title_sort bending and straightening of a medium carbon steel continuous casting slab with low temperature end plastic groove
topic continuous casting
medium carbon microalloyed steel
corner transverse crack
third brittle interval
url https://www.mdpi.com/1996-1944/15/7/2609
work_keys_str_mv AT jingboyang bendingandstraighteningofamediumcarbonsteelcontinuouscastingslabwithlowtemperatureendplasticgroove
AT fujunzhang bendingandstraighteningofamediumcarbonsteelcontinuouscastingslabwithlowtemperatureendplasticgroove
AT jingsheli bendingandstraighteningofamediumcarbonsteelcontinuouscastingslabwithlowtemperatureendplasticgroove
AT weiliu bendingandstraighteningofamediumcarbonsteelcontinuouscastingslabwithlowtemperatureendplasticgroove
AT tiantianwang bendingandstraighteningofamediumcarbonsteelcontinuouscastingslabwithlowtemperatureendplasticgroove
AT hangyuan bendingandstraighteningofamediumcarbonsteelcontinuouscastingslabwithlowtemperatureendplasticgroove
AT daqiangcang bendingandstraighteningofamediumcarbonsteelcontinuouscastingslabwithlowtemperatureendplasticgroove