Multilayered recoverable sandwich composite structures with architected core

In this paper, we propose a novel design and fabrication strategy to produce architected structures for use as the core in composite sandwich structures. A traditional foam core or honeycomb structure is lightweight and stiff, but susceptible to permanent deformation when subjected to excessive load...

Full description

Bibliographic Details
Main Authors: Vinay Damodaran, Anna G. Hahm, Pavana Prabhakar
Format: Article
Language:English
Published: Elsevier 2021-12-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127521008236
_version_ 1819175846160629760
author Vinay Damodaran
Anna G. Hahm
Pavana Prabhakar
author_facet Vinay Damodaran
Anna G. Hahm
Pavana Prabhakar
author_sort Vinay Damodaran
collection DOAJ
description In this paper, we propose a novel design and fabrication strategy to produce architected structures for use as the core in composite sandwich structures. A traditional foam core or honeycomb structure is lightweight and stiff, but susceptible to permanent deformation when subjected to excessive loading. Here we propose the use of an architected structure composed of arrays of hollow truncated cone unit cells that dissipate energy and exhibit structural recovery. These structures, printed with a viscoelastic material, rely on buckling of their sidewalls to dissipate energy and snap-back to prevent permanent deformation. We explore the mechanical response of these conical unit cells in terms of their buckling strength and post-buckling stability condition and develop design maps for the same by relating them to non-dimensional geometric parameters α,β,γ where α represents the slenderness of the curved sidewalls, β is the angle of the sidewall to the base, and γ represents the curvature of the sidewall. A validated finite element model is developed and used to investigate the effect of these parameters. We show that the volume normalized peak buckling load is directly proportional to both α & β, but is independent of γ. The post-buckling stability is influenced by γ as a large radius of curvature makes the structure less likely to exhibit structural bistability. Due to viscoelastic dissipation, for certain geometric parameters, the structures exhibit pseudo-bistability which allows them to recover to their original configurations without the need for external stimuli or energy.
first_indexed 2024-12-22T21:01:21Z
format Article
id doaj.art-ee3de2f574de4d0b8197b8007a6959d7
institution Directory Open Access Journal
issn 0264-1275
language English
last_indexed 2024-12-22T21:01:21Z
publishDate 2021-12-01
publisher Elsevier
record_format Article
series Materials & Design
spelling doaj.art-ee3de2f574de4d0b8197b8007a6959d72022-12-21T18:12:49ZengElsevierMaterials & Design0264-12752021-12-01212110268Multilayered recoverable sandwich composite structures with architected coreVinay Damodaran0Anna G. Hahm1Pavana Prabhakar2Department of Civil & Environmental Engineering, University of Wisconsin-Madison, WI 53706, United StatesDepartment of Mechanical Engineering, University of Wisconsin-Madison, WI 53706, United StatesDepartment of Civil & Environmental Engineering, University of Wisconsin-Madison, WI 53706, United States; Department of Mechanical Engineering, University of Wisconsin-Madison, WI 53706, United States; Corresponding author at: Department of Mechanical Engineering, Department of Civil & Environmental Engineering, University of Wisconsin-Madison, WI 53706, United States.In this paper, we propose a novel design and fabrication strategy to produce architected structures for use as the core in composite sandwich structures. A traditional foam core or honeycomb structure is lightweight and stiff, but susceptible to permanent deformation when subjected to excessive loading. Here we propose the use of an architected structure composed of arrays of hollow truncated cone unit cells that dissipate energy and exhibit structural recovery. These structures, printed with a viscoelastic material, rely on buckling of their sidewalls to dissipate energy and snap-back to prevent permanent deformation. We explore the mechanical response of these conical unit cells in terms of their buckling strength and post-buckling stability condition and develop design maps for the same by relating them to non-dimensional geometric parameters α,β,γ where α represents the slenderness of the curved sidewalls, β is the angle of the sidewall to the base, and γ represents the curvature of the sidewall. A validated finite element model is developed and used to investigate the effect of these parameters. We show that the volume normalized peak buckling load is directly proportional to both α & β, but is independent of γ. The post-buckling stability is influenced by γ as a large radius of curvature makes the structure less likely to exhibit structural bistability. Due to viscoelastic dissipation, for certain geometric parameters, the structures exhibit pseudo-bistability which allows them to recover to their original configurations without the need for external stimuli or energy.http://www.sciencedirect.com/science/article/pii/S0264127521008236Architected materialsComposite sandwich structuresStructural recoveryPseudo-bistability
spellingShingle Vinay Damodaran
Anna G. Hahm
Pavana Prabhakar
Multilayered recoverable sandwich composite structures with architected core
Materials & Design
Architected materials
Composite sandwich structures
Structural recovery
Pseudo-bistability
title Multilayered recoverable sandwich composite structures with architected core
title_full Multilayered recoverable sandwich composite structures with architected core
title_fullStr Multilayered recoverable sandwich composite structures with architected core
title_full_unstemmed Multilayered recoverable sandwich composite structures with architected core
title_short Multilayered recoverable sandwich composite structures with architected core
title_sort multilayered recoverable sandwich composite structures with architected core
topic Architected materials
Composite sandwich structures
Structural recovery
Pseudo-bistability
url http://www.sciencedirect.com/science/article/pii/S0264127521008236
work_keys_str_mv AT vinaydamodaran multilayeredrecoverablesandwichcompositestructureswitharchitectedcore
AT annaghahm multilayeredrecoverablesandwichcompositestructureswitharchitectedcore
AT pavanaprabhakar multilayeredrecoverablesandwichcompositestructureswitharchitectedcore