Energy absorption and piezoresistive characteristics of 3D printed honeycomb composites with hybrid cell architecture

ABSTRACTThis paper introduces a novel hybrid honeycomb (HC) design achieved by continuously blending non-auxetic hexagonal and auxetic re-entrant cell geometries along the out-of-plane direction. These novel hybrid HCs are additively manufactured via fused deposition modelling (FDM) using PA12 polym...

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Main Authors: J Jefferson Andrew, Kamran A. Khan, Rehan Umer, Andreas Schiffer
Format: Article
Language:English
Published: Taylor & Francis Group 2024-12-01
Series:Virtual and Physical Prototyping
Subjects:
Online Access:https://www.tandfonline.com/doi/10.1080/17452759.2024.2342430
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author J Jefferson Andrew
Kamran A. Khan
Rehan Umer
Andreas Schiffer
author_facet J Jefferson Andrew
Kamran A. Khan
Rehan Umer
Andreas Schiffer
author_sort J Jefferson Andrew
collection DOAJ
description ABSTRACTThis paper introduces a novel hybrid honeycomb (HC) design achieved by continuously blending non-auxetic hexagonal and auxetic re-entrant cell geometries along the out-of-plane direction. These novel hybrid HCs are additively manufactured via fused deposition modelling (FDM) using PA12 polymer reinforced with 15 wt.% of discontinuous carbon fibres. We study the mechanical and piezoresistive performance of hybrid HCs under quasi-static in-plane and out-of-plane loading performed at temperatures ranging between 25-125°C. The results demonstrate significant in-plane compression performance enhancements in the hybrid configuration, achieving up to 43% increase in the collapse strength and 119% in absorbed energy. The incorporation of multiple hybrid layers in the honeycomb structure further enhanced the in-plane properties, ultimately achieving a 181% enhancement in energy absorption. The hybrid honeycombs also showed a pronounced piezoresistive response with gauge factors in the range of 18–37 within the elastic regime, making them suitable for a wide range of multifunctional applications.
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spelling doaj.art-ee970beff9f54917ae4042cc22a2d3f12024-04-18T10:49:58ZengTaylor & Francis GroupVirtual and Physical Prototyping1745-27591745-27672024-12-0119110.1080/17452759.2024.2342430Energy absorption and piezoresistive characteristics of 3D printed honeycomb composites with hybrid cell architectureJ Jefferson Andrew0Kamran A. Khan1Rehan Umer2Andreas Schiffer3Department of Aerospace Engineering, Khalifa University, Abu Dhabi, UAEDepartment of Aerospace Engineering, Khalifa University, Abu Dhabi, UAEDepartment of Aerospace Engineering, Khalifa University, Abu Dhabi, UAEDepartment of Mechanical and Nuclear Engineering, Khalifa University, Abu Dhabi, UAEABSTRACTThis paper introduces a novel hybrid honeycomb (HC) design achieved by continuously blending non-auxetic hexagonal and auxetic re-entrant cell geometries along the out-of-plane direction. These novel hybrid HCs are additively manufactured via fused deposition modelling (FDM) using PA12 polymer reinforced with 15 wt.% of discontinuous carbon fibres. We study the mechanical and piezoresistive performance of hybrid HCs under quasi-static in-plane and out-of-plane loading performed at temperatures ranging between 25-125°C. The results demonstrate significant in-plane compression performance enhancements in the hybrid configuration, achieving up to 43% increase in the collapse strength and 119% in absorbed energy. The incorporation of multiple hybrid layers in the honeycomb structure further enhanced the in-plane properties, ultimately achieving a 181% enhancement in energy absorption. The hybrid honeycombs also showed a pronounced piezoresistive response with gauge factors in the range of 18–37 within the elastic regime, making them suitable for a wide range of multifunctional applications.https://www.tandfonline.com/doi/10.1080/17452759.2024.2342430Piezoresistive sensinghoneycombauxetic structureadditive manufacturingself-sensing
spellingShingle J Jefferson Andrew
Kamran A. Khan
Rehan Umer
Andreas Schiffer
Energy absorption and piezoresistive characteristics of 3D printed honeycomb composites with hybrid cell architecture
Virtual and Physical Prototyping
Piezoresistive sensing
honeycomb
auxetic structure
additive manufacturing
self-sensing
title Energy absorption and piezoresistive characteristics of 3D printed honeycomb composites with hybrid cell architecture
title_full Energy absorption and piezoresistive characteristics of 3D printed honeycomb composites with hybrid cell architecture
title_fullStr Energy absorption and piezoresistive characteristics of 3D printed honeycomb composites with hybrid cell architecture
title_full_unstemmed Energy absorption and piezoresistive characteristics of 3D printed honeycomb composites with hybrid cell architecture
title_short Energy absorption and piezoresistive characteristics of 3D printed honeycomb composites with hybrid cell architecture
title_sort energy absorption and piezoresistive characteristics of 3d printed honeycomb composites with hybrid cell architecture
topic Piezoresistive sensing
honeycomb
auxetic structure
additive manufacturing
self-sensing
url https://www.tandfonline.com/doi/10.1080/17452759.2024.2342430
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AT kamranakhan energyabsorptionandpiezoresistivecharacteristicsof3dprintedhoneycombcompositeswithhybridcellarchitecture
AT rehanumer energyabsorptionandpiezoresistivecharacteristicsof3dprintedhoneycombcompositeswithhybridcellarchitecture
AT andreasschiffer energyabsorptionandpiezoresistivecharacteristicsof3dprintedhoneycombcompositeswithhybridcellarchitecture